5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
2.9 Assembly overview - hydraulics (RHD)
1 - Brake fluid reservoir
2 - Seal
❑ For plastic supply hose
❑ The seals must be located
in supply hose
3 - Supply hose
❑ Rubber
❑ From 12.05, plastic
⇒ page 38
4 - Master cylinder
❑ Removing and installing
⇒ page 31
5 - Clip
❑ Pull clip out to stop to remove
or install pipe line
❑ Pulled out to side on
some master cylinders
6 - Seal / O-ring
❑ Pull onto line connection
❑ Insert with brake fluid
❑ Seals/O-rings are adapted
to configuration of
line connection
⇒ page 38
❑ Allocation ⇒ Electronic
parts catalogue “ETKA”
7 - Retainer
❑ To remove and install,
separate master cylinder
from clutch pedal
⇒ page 20
8 - Clutch pedal
❑ Removing and installing ⇒ page 20
9 - Hexagon nut, 25 Nm
❑ Self-locking
❑ Qty. 3
❑ For mounting bracket to bulkhead
❑ Always renew
10 - Bracket
❑ Secured to body
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11 - Pipe line
❑ Pipe and hose/pipe line ⇒ Item 13 (page 40) may be in one piece
❑ Allocation ⇒ Electronic parts catalogue “ETKA”
❑ To remove, remove battery and battery tray ⇒ Electrical system; Rep. Gr. 27 ; Removing and installing
battery .
12 - Seal / O-ring
❑ Pipe ⇒ Item 11 (page 39) and hose/pipe line may be in one piece
❑ Pull onto line connection
❑ Insert with brake fluid
2. Repairing clutch mechanism 39