5-speed manual gearbox 0A4.pdf

1 - Flywheel
❑ Removing and installing
⇒ Rep. Gr. 13
❑ Ensure that centring
pins fit tightly
❑ Keep contact surface for
clutch lining free of
grooves, oil and grease.
2 - Clutch plate
❑ Allocation ⇒ Electronic
parts catalogue “ETKA”
❑ Installation position:
spring cage faces pressure
plate
❑ Centring ⇒ page 55
❑ Lightly grease splines
Note
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
3 - Pressure plate
❑ Removing and installing
⇒ page 55
❑ Check ends of diaphragm
spring
⇒ page 56
❑ Check spring connections
and riveted connections
⇒ page 56 .
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Note
4 - M6 bolt, 13 Nm, M7 bolt,
20 Nm
❑ Allocate according to ⇒
Electronic parts catalogue “ETKA” .
❑ Loosen or tighten diagonally and in steps
Centring clutch plate and removing and installing pressure plate
– Loosen or tighten bolts diagonally in stages.
– Reverse position of counterhold -3067- when removing.
Note
Pressure plate contact surface and clutch plate lining must make
full contact with flywheel. Tighten bolts diagonally and evenly to
prevent damage to the centring holes in the pressure plate housing
and the centring pins in the flywheel.
5. Repairing clutch, in conjunction with one-piece flywheel 55