5-speed manual gearbox 0A4.pdf

More documents

Recommendations

Info

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Assembling 5th gear locking collar/synchro-hub – Slide locking collar over synchro-hub. Pointed teeth -A- and shoulder -B- of synchro-hub face in same direction. The recesses for the locking pieces in locking collar and synchro-hub must be aligned ( ⇒ page 161 ). – Insert locking pieces (installation position ⇒ page 161 ). – Install springs offset by 120°, below shoulder -C-. Springs must seat with angled ends in front of locking pieces -arrows-. Note Note installation of springs when locking pieces are hollow ⇒ page 162 . Installing springs with bent ends -A- These springs are installed on both sides. – Spring are installed only in conjunction with locking pieces which are hollow on the inner side. – Insert locking pieces (installation position ⇒ page 161 ). Installation position of springs – Install springs offset 120°. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. – Angled end -A- of spring must locate in hollow locking piece. It must be located under shoulder -B- of locking piece. Bent ends always face away from synchro-hub -direction of arrow-. 1.2 Adjusting input shaft (Determining input shaft shim) 162 Rep. Gr.35 - Gears, shafts
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Special tools and workshop equipment required ♦ Universal dial gauge bracket -VW 387- ♦ End dimension plate - VW 385/17- ♦ Thrust pad -VW 510- ♦ Thrust pad -VW 447 i- ♦ Press tool -VW 407- ♦ Torque wrench -V.A.G 1331- ♦ Dial gauge Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 It is necessary to readjust the input shaft only when the following components are renewed: ♦ Gearbox housing ♦ Clutch housing ♦ Input shaft ♦ Gear wheel for 4th gear or the ♦ Tapered roller bearing Adjustment overview ⇒ page 195 Requirement: • Sealing surfaces of clutch and gearbox housings must be free of sealant. 1. Input shaft 163
Page 1 and 2:
Protected by copyright. Copying for
Page 3 and 4:
Golf Variant 2007 ➤ , Golf Varian
Page 5 and 6:
Page 7 and 8:
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
4.1.3 Locking devices ♦ Do not ov
Page 15 and 16:
Page 17 and 18:
Page 19 and 20:
❑ Qty. 3 ❑ For mounting bracket
Page 21 and 22:
Page 23 and 24:
Some cars have damping -arrow- on t
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
The crash bar -1- in front of clutc
Page 31 and 32:
Page 33 and 34:
Page 35 and 36:
- Push pipe/hose line or plastic li
Page 37 and 38:
Page 39 and 40:
Page 41 and 42:
Page 43 and 44:
Page 45 and 46:
- With ignition switched off, disco
Page 47 and 48:
♦ Brake filling and bleeding equi
Page 49 and 50:
❑ Do not wash out bearing; wipe o
Page 51 and 52:
Page 53 and 54:
Checking ends of diaphragm spring G
Page 55 and 56:
Page 57 and 58:
Page 59 and 60:
1 - Flywheel ❑ Removing and insta
Page 61 and 62:
Page 63 and 64:
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
Page 71 and 72:
Page 73 and 74:
- Move gate selector lever back to
Page 75 and 76:
Page 77 and 78:
Fitting position of cable tie for c
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
- Bend open tabs -arrows- of select
Page 85 and 86:
Carry out procedure as follows: Gol
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
Page 101 and 102:
Page 103 and 104:
♦ Support bracket -10 - 222 A- Go
Page 105 and 106:
- Remove cables -1- from transporta
Page 107 and 108:
Page 109 and 110:
If dowel sleeves are not fitted, di
Page 111 and 112:
Page 113 and 114:
Page 115 and 116: Protected by copyright. Copying for
Page 121 and 122: Golf Variant 2007 ➤ , Golf Varian
Page 133 and 134: ♦ Inductive heater -VAS 6414- Gol
Page 139 and 140: Installation position, reverse gear
Page 149 and 150: Driving needle bearing in to stop G
Page 157 and 158: Identifying selector segments Dimen
Page 165: Protected by copyright. Copying for
Page 179 and 180: Pulling of large tapered roller bea
Page 181 and 182: Assembly of 1st and 2nd gear lockin
Page 183 and 184: Dismantling and assembling 3rd and
Page 185 and 186: Special tools and workshop equipmen
Page 209 and 210: - Press outer race of tapered rolle
show all

5-speed manual gearbox 0A4.pdf

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?