5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Screw pin -3282/29- into hole on gearbox for securing bolt of
pendulum support.
– Position engine and gearbox jack under vehicle. -Arrow B- on
adjustment plate points in direction of vehicle travel.
– Using spindles of gearbox support -3282- , tilt gearbox downwards
in vicinity of differential.
– Have a second mechanic push engine forwards slightly.
– Then carefully raise gearbox, guiding with right flange shaft
-A- past flywheel and intermediate plate as shown.
– Using spindles of gearbox support -3282- , tilt gearbox upwards
in vicinity of differential.
– Lift gearbox by engine.
• The engine must still be pushed forwards (2nd mechanic).
– Align gearbox to engine and join.
– Screw in lower engine/gearbox securing bolts and tighten to
specified torque ⇒ page 96 .
– After gearbox has been bolted to engine, remove engine and
gearbox jack from gearbox.
– If small cover plate had been installed behind the right-hand
flange shaft -A-, install it -arrows-.
– Screw in upper engine/gearbox securing bolts and tighten to
specified torque ⇒ page 96 .
– Install bracket -A- on gearbox using new hexagonal bolts
-arrows- and tighten to specified torque ⇒ page 96 .
3. Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Bora Sportwagen 2008 ▸, Golf Variant
2010 ▸ 93