5-speed manual gearbox 0A4.pdf

– Push pipe/hose line or plastic line -1- with seal -2- onto connection
of master cylinder -4- until securing clip -3- engages
audibly.
– Test line by tugging on it.
– After removing hose clamp up to ∅ 25 mm -3094- , return
supply hose to its original contour, if necessary.
– Bleed clutch system ⇒ page 42 .
LHD
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Install battery ⇒ Electrical system; Rep. Gr. 27 ; Battery; Removing
and installing .
– If removed, install complete air filter housing ⇒ Rep. Gr. 23 ;
Repairing diesel direct injection system or ⇒ Rep. Gr. 24 ;
Repairing injection system .
2.5.3 Specified torques
Component
Mounting bracket to bulkhead
♦ Renew self-locking nuts.
Crash bar to steering column mounting
bracket (attachment with 2 bolts)
Crash bar to steering column mounting
bracket (attachment with 1 bolt)
♦ Renew bolts for crash bar
Nm
25
10
20
2.6 Removing and installing master cylinder
Special tools and workshop equipment required
♦ Pliers -T10005-
2.6.1 Removing
Carry out procedure as follows:
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in this document. Copyright by Volkswagen AG.
– Remove mounting bracket ⇒ page 25 .
2. Repairing clutch mechanism 31