5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– The guide right flange shaft -arrow 2- past recess -arrow 1-.
– Lower gearbox carefully.
– Guide right flange shaft past flywheel.
– When lowering gearbox, guide it past power assisted steering
line and past subframe.
– When lowering gearbox, change position of gearbox using
spindles of gearbox support -3282- .
Note
Be careful of all lines when lowering gearbox.
4.2 Installing gearbox, Jetta 2011 with 2.5 l
- 125 kW engine
Note
Refer to procedure “Removing gearbox” for required special tools
⇒ page 98 .
Observe the following table on the subject of “checking and topping
up gear oil”.
Gearbox
“Checking and topping up gear oil”
Original
part
“No” “Yes” “Yes”
X
No oil loss X
Completely
dismantled
Partially
dismantled
• (Gearbox
housing
and
clutch
housing
were not
separated.)
X
Before installation
⇒ Item 3
(page 143)
Oil capacity
⇒ page 2
X
After installation
⇒
page 112
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in this document. Copyright by Volkswagen AG.
Carry out procedure as follows:
– All threaded holes into which self-locking bolts are to be
screwed must be cleaned of residual locking fluid carefully with
a thread chaser.
– Always renew self-locking bolts and nuts.
– Check whether dowel sleeves for aligning engine and gearbox
are fitted in cylinder block and install if necessary.
104 Rep. Gr.34 - Controls, housing