5-speed manual gearbox 0A4.pdf

♦ Brake filling and bleeding equipment -V.A.G 1869-
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Note
Prefilling system is not necessary!
Specifications for brake fluid ⇒ Brake systems; Rep. Gr. 47 ;
Bleeding brake system .
Carry out procedure as follows:
– Remove complete air filter housing if it blocks access to bleeder
valve -arrow- ⇒ Rep. Gr. 23 ; Repairing diesel direct
injection system or ⇒ Rep. Gr. 24 ; Repairing injection system
.
– Connect brake filling and bleeding equipment -VAS 5234- or
-V.A.G 1869- .
To bleed system, use 670 mm bleeder hose -V.A.G 1238/B3- if
necessary.
– Connect bleeder hose to collector bottle of brake bleeding
equipment.
– Connect bleeder hose to bleeder valve -arrow-.
– Pressurise system to 2 bar.
– Open bleeder valve.
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– Allow about 100 cm 3 of brake fluid to flow out.
– Close bleeder valve.
– Rapidly operate pedal from stop to stop 10 to 15 times.
– Open bleeder valve again.
– Allow another 50 cm 3 of brake fluid to flow out.
– Close bleeder valve.
– Depress clutch pedal several times after completion of bleeding
process.
– If removed, install complete air filter housing ⇒ Rep. Gr. 23 ;
Repairing diesel direct injection system or ⇒ Rep. Gr. 24 ;
Repairing injection system .
2. Repairing clutch mechanism 43