5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Remove gearbox housing cover -arrow-.
Remove selector fork for 5th gear as follows:
– Cover openings in gearbox housing using a cloth.
– Move selector fork -1- to neutral position.
– Remove bolt -2- with selector fork for 5th gear.
– Then remove both bolts -arrows- for pivot pins.
– Pull out pivot pin.
– Remove 5th gear selector fork.
– Spring -3- and locking collar -4- do not need to be removed.
– Remove bolts -A- for synchro-hub and gear wheel for 5th gear.
To do this, engage 5th gear -arrow 1- and 1st gear
-arrows 2- and -3-.
– Input shaft and output shaft are locked when both gears are
engaged. Synchro-hub and gear wheel cannot turn. Both bolts
can now be loosened.
Note
If shafts are not to be renewed, carefully clean residual locking
material out of threaded holes using a thread chaser.
– Remove both bolts -arrows- for reverse shaft support bracket.
130 Rep. Gr.34 - Controls, housing