5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 ❑ Installation position ⇒ page 137 7.4 Removing and installing gearbox housing and selector mechanism 1 - Countersunk bolt, 25 Nm 2 - Flange shaft with compression spring ❑ Removing and installing ⇒ page 187 ❑ Assembling ⇒ page 196 3 - Torx socket head bolt, 25 Nm ❑ For reverse shaft support ❑ Self-locking ❑ Always renew 4 - Torx socket head bolt, 30 Nm ❑ For reverse shaft support ❑ Self-locking ❑ Always renew 5 - O-ring ❑ Always renew 6 - Pivot pin 7 - Bolt, 25 Nm 8 - Bolt, 25 Nm 9 - Cover plate 10 - Multi-point socket head bolt 25 Nm ❑ For reverse shaft support ❑ Always renew 11 - Bolt, 5 Nm 12 - Gearbox neutral position sender -G701- ❑ for vehicles with start/stop system 13 - Gearbox housing ❑ Pull off together with 5th gear ⇒ page 126 ❑ Repairing ⇒ page 141 . 14 - Clutch housing ❑ Repairing ⇒ page 141 . 15 - Hexagon bolt, 25 Nm and turn 90° further ❑ Always renew 16 - Selector shaft with selector shaft cover ❑ (Selector unit) ❑ Repairing ⇒ page 147 . 17 - Multi-point socket head bolt 25 Nm Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 118 Rep. Gr.34 - Controls, housing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 7.5 Removing and installing input shaft, output shaft, differential and selector forks 1 - Differential ❑ Dismantling and assembling ⇒ page 196 2 - Seal ❑ Qty. 4 ❑ Always renew 3 - Output shaft ❑ Dismantling and assembling ⇒ page 167 4 - Reverse shaft support ❑ Dismantling and assembling ⇒ page 184 5 - Reverse shaft ❑ Dismantling and assembling ⇒ page 184 6 - Input shaft ❑ Dismantling and assembling ⇒ page 155 7 - Selector fork for reverse gear ❑ Dismantling and assembling ⇒ page 150 ❑ Installation position ⇒ page 134 8 - Torx socket head bolt, 25 Nm 9 - Selector mechanism ❑ (Selector forks) ❑ Dismantling and assembling ⇒ page 150 10 - Clutch housing ❑ Repairing ⇒ page 141 . 11 - Hexagon nut, 25 Nm and then turn 90° further ❑ 4 nuts for bearing support ❑ Always renew 12 - Flange shaft with compression spring ❑ Removing and installing ⇒ page 187 ❑ Assembling ⇒ page 196 13 - Countersunk bolt, 25 Nm 7. Dismantling and assembling gearbox 119
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Protected by copyright. Copying for
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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- Push pipe/hose line or plastic li
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- With ignition switched off, disco
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♦ Brake filling and bleeding equi
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❑ Do not wash out bearing; wipe o
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Checking ends of diaphragm spring G
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1 - Flywheel ❑ Removing and insta
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Page 73 and 74: - Move gate selector lever back to
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Page 133 and 134: ♦ Inductive heater -VAS 6414- Gol
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Pulling of large tapered roller bea
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Assembly of 1st and 2nd gear lockin
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Dismantling and assembling 3rd and
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Special tools and workshop equipmen
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- Press outer race of tapered rolle
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