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5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />

in this document. Copyright by Volkswagen AG.<br />

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />

5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />

– Tighten bolt -b- to 25 Nm.<br />

– Tighten bolt -c- (⇒ figure below) to 25 Nm.<br />

– Install pivot pin -arrow- for selector forks. Do this by aligning<br />

selector mechanism with a screwdriver so that respective pivot<br />

pin can be installed.<br />

– Apply sealant -AMV 188 200 03- evenly to sealing surface of<br />

cover plate.<br />

– Fit selector shaft cover.<br />

Install selector shaft with selector shaft cover plate as follows:<br />

– Place selector plates in neutral.<br />

– Apply sealant -AMV 188 200 03- evenly to sealing surface of<br />

selector mechanism cover.<br />

– Move selector shaft to neutral.<br />

– Position selector shaft so that selector finger -arrow- is inserted<br />

in selector plates.<br />

– Bolt on selector shaft cover to specified torque<br />

⇒ Item 17 (page 118) .<br />

– Gearboxes for vehicles with start-stop system: fit <strong>gearbox</strong><br />

neutral position sender -G701- -arrow- and tighten securing<br />

bolt to specified torque ⇒ Item 11 (page 118) .<br />

136 Rep. Gr.34 - Controls, housing

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