5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 ♦ Puller -VW 228 B- (is not required for this gearbox) ♦ Drift -VW 222 A- (not required with this gearbox) ♦ Assembly device -3066- (Spindle from assembly device) ♦ Thrust piece -3124- (for two-part seal and sleeve) ♦ Multipurpose tool -VW 771- (for one-piece seal and sleeve) ♦ Extractor hooks - VW 771/37- (for one-piece seal and sleeve) ♦ Multipurpose tool -T10148- (for one-piece seal and sleeve) 142 Rep. Gr.34 - Controls, housing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 1 - Gearbox housing ❑ If renewed: adjust input shaft and differential ⇒ page 195 2 - Needle bearing ❑ For output shaft ❑ Removing ⇒ page 144 ❑ Installing and securing ⇒ page 145 . 3 - Oil filler plug, 35 Nm ❑ The oil level cannot be checked by removing the oil filler plug. ❑ If the gearbox was dismantled, it must be filled prior to installation Capacity ⇒ page 2 . 4 - Tapered roller bearing outer race ❑ For output shaft ❑ Removing and installing ⇒ page 167 ❑ If replaced: Adjust output shaft ⇒ page 180 . 5 - Shim ❑ For output shaft ❑ Adjustment overview ⇒ page 195 6 - Shim ❑ For input shaft ❑ Adjustment overview ⇒ page 162 7 - Tapered roller bearing outer race ❑ For input shaft ❑ Removing and installing ⇒ page 155 ❑ If renewed: adjust input shaft ⇒ page 162 8 - Tapered roller bearing outer race ❑ For input shaft ❑ Removing and installing ⇒ page 155 ❑ If renewed: adjust input shaft ⇒ page 162 9 - Needle bearing ❑ Removing and installing ⇒ page 184 10 - Dowel sleeve ❑ Qty. 2 11 - Clutch housing ❑ When renewing, ⇒ adjustment overview ⇒ page 195 12 - Guide sleeve ❑ With input shaft seal and vulcanised O-ring ❑ Driving out oil seal ⇒ page 145 . ❑ Driving in oil seal ⇒ page 145 . Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 8. Repairing gearbox housing and clutch housing 143
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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- Push pipe/hose line or plastic li
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- With ignition switched off, disco
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♦ Brake filling and bleeding equi
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❑ Do not wash out bearing; wipe o
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Checking ends of diaphragm spring G
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1 - Flywheel ❑ Removing and insta
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- Move gate selector lever back to
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Fitting position of cable tie for c
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- Bend open tabs -arrows- of select
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Carry out procedure as follows: Gol
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Page 95 and 96: Golf Variant 2007 ➤ , Golf Varian
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Page 139 and 140: Installation position, reverse gear
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Page 149 and 150: Driving needle bearing in to stop G
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- Press outer race of tapered rolle
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