5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
Assembling 5th gear locking collar/synchro-hub<br />
– Slide locking collar over synchro-hub.<br />
Pointed teeth -A- and shoulder -B- of synchro-hub face in same<br />
direction. The recesses for the locking pieces in locking collar and<br />
synchro-hub must be aligned ( ⇒ page 161 ).<br />
– Insert locking pieces (installation position ⇒ page 161 ).<br />
– Install springs offset by 120°, below shoulder -C-. Springs<br />
must seat with angled ends in front of locking pieces<br />
-arrows-.<br />
Note<br />
Note installation of springs when locking pieces are hollow<br />
⇒ page 162 .<br />
Installing springs with bent ends -A-<br />
These springs are installed on both sides.<br />
– Spring are installed only in conjunction with locking pieces<br />
which are hollow on the inner side.<br />
– Insert locking pieces (installation position ⇒ page 161 ).<br />
Installation position of springs<br />
– Install springs offset 120°.<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
– Angled end -A- of spring must locate in hollow locking piece.<br />
It must be located under shoulder -B- of locking piece.<br />
Bent ends always face away from synchro-hub<br />
-direction of arrow-.<br />
1.2 Adjusting input shaft<br />
(Determining input shaft shim)<br />
162 Rep. Gr.35 - Gears, shafts
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