5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
11 - Shim
❑ Determining thickness ⇒ page 162
12 - Gearbox housing
13 - Sleeve
❑ For needle bearing
❑ Press off with gear wheel for 4th gear and tapered roller bearing inner race ⇒ page 159
❑ Pressing on ⇒ page 161
❑ Set thrust washer ⇒ Item 9 (page 157) in place before installing
14 - Needle bearing
❑ For 5th gear
15 - Synchromeshed gear for 5th gear
16 - Synchro-ring for 5th gear
❑ With cast locking pieces ⇒ page 138
❑ Check for wear ⇒ page 138
17 - Spring
❑ Installation position ⇒ page 162
❑ After gearbox construction date 05 11 1: Bent ends on spring ⇒ page 162
18 - Locking pieces (Qty. 3)
❑ Installation position ⇒ page 161
19 - Synchro-hub for 5th gear
❑ Pull off individually ⇒ page 120
❑ Pull off together with gearbox housing ⇒ page 126 .
20 - Locking collar for 5th gear
❑ Pull off with synchro-hub for 5th gear ⇒ Item 19 (page 158) .
21 - Dished washer
❑ Installation position ⇒ page 139
22 - Bolt ⇒ Item 4 (page 117)
❑ Always renew
❑ Fitted section of bolt head holds dished spring in position ⇒ page 139
Pressing out tapered roller bearing outer race
158 Rep. Gr.35 - Gears, shafts