5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Lever out seal using a screwdriver -A-. Support screwdriver on
assembly tool -3253/2- when doing this.
Note
♦ Do not damage sleeve. Otherwise, leaks will occur.
♦ Replace sleeve if damaged ⇒ page 145 .
1.3.2 Installing
– Drive in new seal to stop, being careful not to cant seal.
– Half-fill space between sealing lip and dust lip with sealing
grease -G 052 128 A1- .
– Insert flange shaft.
– Secure flange shaft with countersunk bolt.
– If turbocharger oil return line was unbolted from engine, bolt it
on again now -arrow- ⇒ Rep. Gr. 21 ; Charge air system for
turbocharger; Removing and installing turbocharger with ancillaries
.
– Bolt drive shaft -1- to flange shaft ⇒ Running gear, axles,
steering; Rep. Gr. 40 ; Repairing drive shaft; Removing and
installing drive shafts .
– Install drive shaft heat shield, if present -arrows- ⇒ Running
gear, axles, steering; Rep. Gr. 40 ; Repairing drive shafts;
Removing and installing drive shafts .
– Check and top up gear oil ⇒ page 112 .
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in this document. Copyright by Volkswagen AG.
– Install noise insulation ⇒ General body repairs, exterior; Rep.
Gr. 50 ; Noise insulation .
1. Renewing flange shaft oil seals with gearbox installed 191