5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Clip -A- holds cables and heat shield together in position.
– Install cable support bracket on gearbox and tighten bolts to
specified torques ⇒ Item 6 (page 70) .
The holes in the cable end-pieces have different diameters.
Allocation of cable end-pieces ⇒ page 72
– Spread a small quantity of grease on pins -arrows- of gearbox
selector lever -1- and of relay lever -2-.
• Allocate grease using ⇒ Electronic parts catalogue (ETKA) .
– Renew securing clips -3- and, for metal relay lever, securing
clip -4- each time they are removed.
– Secure gear selector cable with securing clip -3- and gate selector
cable, if necessary with securing clip -4-.
Cable end-piece to plastic relay lever
– Mounting relay lever together with cable end-piece
⇒ page 73 .
– Insert gate selector cable in cable end-piece.
Continued for all selector mechanisms
– Install centre console ⇒ General body repairs, interior; Rep.
Gr. 68 ; Compartments, covers and trims .
– Install gaiter with selector knob and noise insulation
⇒ page 61 .
– Install heat shield beneath selector mechanism. If removed,
reinstall underbody panels ⇒ General body repairs, exterior;
Rep. Gr. 50 .
– Assemble exhaust system free of tension and attach tunnel
cross member ⇒ Rep. Gr. 26 ; Removing and installing parts
of exhaust system .
Adjust selector mechanism ⇒ page 80 .
– If removed, install complete air filter housing ⇒ Rep. Gr. 23 ;
Repairing diesel direct injection system or ⇒ Rep. Gr. 24 ;
Repairing injection system
– Follow procedure after connecting battery ⇒ Electrical system;
Rep. Gr. 27 ; Disconnecting and connecting battery .
2.10 Removing and installing gear selector
cable and gate selector cable
2.10.1 Removing
Carry out procedure as follows:
– Remove selector mechanism ⇒ page 75 .
78 Rep. Gr.34 - Controls, housing