5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
11 - One-piece seal and sleeve
❑ If seal is damaged, renew seal and sleeve together ⇒ page 192
12 - Countersunk bolt, 25 Nm
❑ Screw into threaded piece ⇒ Item 20 (page 199)
13 - Flange shaft
❑ Removing and installing ⇒ page 187
14 - Compression spring for flange shaft
❑ Installed behind flange shafts
15 - Thrust washer
❑ Installation position ⇒ page 203
16 - Tapered ring
❑ With grooves to engage in thrust washer
❑ Installation position: taper towards differential cage
17 - Retaining ring
❑ Holds tapered ring, thrust washer and spring in position when flange shaft is removed
18 - One-piece thrust washer
❑ Coat with gear oil when installing
❑ One-piece thrust washer has shoulder in some gearboxes ⇒ page 202
19 - Large differential bevel gear
❑ Installing ⇒ page 203
20 - Threaded piece
❑ Installing ⇒ page 203
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21 - Differential pinion pin
❑ Removing in conjunction with shorter spring pin ⇒ page 202
❑ Removing in conjunction with longer spring pin ⇒ page 202
❑ Installing ⇒ page 203
22 - Spring pin
❑ For securing differential pinion pin
❑ Spring pins of different lengths have been installed
❑ Spring pin identification ⇒ page 201
❑ Removing and installing short spring pin ⇒ page 202
❑ Long spring pin is sheared off when removed ⇒ page 202
❑ Installing long spring pin ⇒ page 202
23 - Small differential bevel gear
❑ Installing ⇒ page 203
24 - Large differential bevel gear
❑ Installing ⇒ page 203
3. Differential 199