5-speed manual gearbox 0A4.pdf

More documents

Recommendations

Info

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Pressing off gear wheel for 3rd gear – First remove retaining ring. Pressing on gear wheel for 3rd gear Installation position: Shoulder faces 4th gear. Pressing on gear wheel for 4th gear Installation position: Shoulder faces 3rd gear Pressing on tapered roller bearing inner race 160 Rep. Gr.35 - Gears, shafts
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Pressing on sleeve for 5th gear needle bearing Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Pressing out tapered roller bearing outer race Pressing in tapered roller bearing outer race – Install with shim after adjusting input shaft. 5th gear synchronization 1 - Springs for lock pieces 2 - Locking collar with 3 recesses -arrows A- for the locking pieces -item 4- 3 - Synchro-hub 4 - Locking pieces - installation position: thin extension -arrow B- faces the pointed teeth of the locking collar -2- 1. Input shaft 161
Page 1 and 2:
Protected by copyright. Copying for
Page 3 and 4:
Golf Variant 2007 ➤ , Golf Varian
Page 5 and 6:
Page 7 and 8:
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
4.1.3 Locking devices ♦ Do not ov
Page 15 and 16:
Page 17 and 18:
Page 19 and 20:
❑ Qty. 3 ❑ For mounting bracket
Page 21 and 22:
Page 23 and 24:
Some cars have damping -arrow- on t
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
The crash bar -1- in front of clutc
Page 31 and 32:
Page 33 and 34:
Page 35 and 36:
- Push pipe/hose line or plastic li
Page 37 and 38:
Page 39 and 40:
Page 41 and 42:
Page 43 and 44:
Page 45 and 46:
- With ignition switched off, disco
Page 47 and 48:
♦ Brake filling and bleeding equi
Page 49 and 50:
❑ Do not wash out bearing; wipe o
Page 51 and 52:
Page 53 and 54:
Checking ends of diaphragm spring G
Page 55 and 56:
Page 57 and 58:
Page 59 and 60:
1 - Flywheel ❑ Removing and insta
Page 61 and 62:
Page 63 and 64:
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
Page 71 and 72:
Page 73 and 74:
- Move gate selector lever back to
Page 75 and 76:
Page 77 and 78:
Fitting position of cable tie for c
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
- Bend open tabs -arrows- of select
Page 85 and 86:
Carry out procedure as follows: Gol
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
Page 101 and 102:
Page 103 and 104:
♦ Support bracket -10 - 222 A- Go
Page 105 and 106:
- Remove cables -1- from transporta
Page 107 and 108:
Page 109 and 110:
If dowel sleeves are not fitted, di
Page 111 and 112:
Page 113 and 114: Protected by copyright. Copying for
Page 121 and 122: Golf Variant 2007 ➤ , Golf Varian
Page 133 and 134: ♦ Inductive heater -VAS 6414- Gol
Page 139 and 140: Installation position, reverse gear
Page 149 and 150: Driving needle bearing in to stop G
Page 157 and 158: Identifying selector segments Dimen
Page 163: Protected by copyright. Copying for
Page 179 and 180: Pulling of large tapered roller bea
Page 181 and 182: Assembly of 1st and 2nd gear lockin
Page 183 and 184: Dismantling and assembling 3rd and
Page 185 and 186: Special tools and workshop equipmen
Page 209 and 210: - Press outer race of tapered rolle
show all

5-speed manual gearbox 0A4.pdf

Create successful ePaper yourself

Delete template?

Save as template?