5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Table of shims
Bearing play =
(0.65 mm shim
plus determined measured value)
0.650
0.660 … 0.689
0.690 … 0.739
0.740 … 0.789
0.790 … 0.839
0.840 … 0.889
0.890 … 0.939
0.940 … 0.989
0.990 … 1.039
1.040 … 1.089
1.090 … 1.139
1.140 … 1.189
1.190 … 1.239
1.240 … 1.289
1.290 … 1.339
1.340 … 1.389
1.390 … 1.429
Shim
thickness (mm)
0.750
0.800
0.850
0.900
0.950
1.000
1.050
1.100
1.150
1.200
1.250
1.300
1.350
1.400
1.450
1.500
1.550
Note
Allocate shims according to ⇒ Electronic parts catalogue “ETKA” .
– Insert shims of determined thickness, thickest shim first.
• If the previously used 0.65 mm shim is to be reinstalled, check
it for damage.
If the size of shim required is larger than those listed in the table,
insert two shims totalling the correct figure.
The various thicknesses make it possible to achieve the exact
shim thickness required.
– Press in small tapered roller bearing outer race together with
the correct shim (in example 1.00 mm) ⇒ page 173 and install
output shaft. Tighten bearing support nuts in clutch housing to
25 Nm and then turn 90° further.
2. Output shaft 183