5-speed manual gearbox 0A4.pdf

More documents

Recommendations

Info

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 2.2 Assembly overview - pedal cluster 1 - Bulkhead ❑ With support for mounting bracket 2 - Seal ❑ Always renew ❑ Between mounting bracket and bulkhead ❑ Self-adhesive ❑ Bond to mounting bracket 3 - Mounting bracket ❑ For mounting clutch pedal ❑ Is provided with damping in some equipment variants ⇒ page 15 ❑ Removing and installing ⇒ page 25 4 - Bolt 5 - Over-centre spring ❑ Removing and installing ⇒ page 15 6 - Bearing bush 7 - Pivot pin 8 - Clutch pedal ❑ Removing and installing ⇒ page 20 9 - Retainer ❑ To remove and install, separate master cylinder from clutch pedal ⇒ page 20 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 10 - Seal ❑ Always renew ❑ Between master cylinder and mounting bracket 11 - Master cylinder ❑ Removing and installing after removal of mounting bracket ⇒ page 25 12 - Clutch position sender -G476- ❑ Removing and installing ⇒ page 33 ❑ Can be checked in “guided fault finding” of vehicle diagnosis, testing and information system -VAS 5051- . ❑ The clutch position sender -G476- is identified as clutch pedal switch -F36- in “guided fault finding”. 13 - Clip ❑ Pull out clip to stop to remove and install pipe/hose line 14 - Supply hose ❑ Rubber ❑ From 12.05, plastic ⇒ page 38 15 - Hexagon nut, 25 Nm ❑ Self-locking 14 Rep. Gr.30 - Clutch
❑ Qty. 3 ❑ For mounting bracket to bulkhead ❑ Always renew 16 - Hexagon nut, 25 Nm ❑ Always renew 17 - Stop ❑ For clutch pedal Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Mounting bracket with damping -arrows- 2.3 Removing and installing over-centre spring Special tools and workshop equipment required ♦ Release tool -T10178- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 2.3.1 Removing Carry out procedure as follows: Vehicles with knee airbag Note The installation location of the knee airbag is above the pedal cluster. 2. Repairing clutch mechanism 15
Page 1 and 2: Protected by copyright. Copying for
Page 3 and 4: Golf Variant 2007 ➤ , Golf Varian
Page 13 and 14: 4.1.3 Locking devices ♦ Do not ov
Page 17: Protected by copyright. Copying for
Page 23 and 24: Some cars have damping -arrow- on t
Page 29 and 30: The crash bar -1- in front of clutc
Page 35 and 36: - Push pipe/hose line or plastic li
Page 45 and 46: - With ignition switched off, disco
Page 47 and 48: ♦ Brake filling and bleeding equi
Page 49 and 50: ❑ Do not wash out bearing; wipe o
Page 53 and 54: Checking ends of diaphragm spring G
Page 59 and 60: 1 - Flywheel ❑ Removing and insta
Page 69 and 70:
Golf Variant 2007 ➤ , Golf Varian
Page 71 and 72:
Page 73 and 74:
- Move gate selector lever back to
Page 75 and 76:
Page 77 and 78:
Fitting position of cable tie for c
Page 79 and 80:
Protected by copyright. Copying for
Page 81 and 82:
Page 83 and 84:
- Bend open tabs -arrows- of select
Page 85 and 86:
Carry out procedure as follows: Gol
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
Page 99 and 100:
Page 101 and 102:
Page 103 and 104:
♦ Support bracket -10 - 222 A- Go
Page 105 and 106:
- Remove cables -1- from transporta
Page 107 and 108:
Page 109 and 110:
If dowel sleeves are not fitted, di
Page 111 and 112:
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
Page 119 and 120:
Page 121 and 122:
Page 123 and 124:
Page 125 and 126:
Page 127 and 128:
Page 129 and 130:
Page 131 and 132:
Page 133 and 134:
♦ Inductive heater -VAS 6414- Gol
Page 135 and 136:
Page 137 and 138:
Page 139 and 140:
Installation position, reverse gear
Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
Page 147 and 148:
Page 149 and 150:
Driving needle bearing in to stop G
Page 151 and 152:
Page 153 and 154:
Page 155 and 156:
Page 157 and 158:
Identifying selector segments Dimen
Page 159 and 160:
Page 161 and 162:
Page 163 and 164:
Page 165 and 166:
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
Page 179 and 180:
Pulling of large tapered roller bea
Page 181 and 182:
Assembly of 1st and 2nd gear lockin
Page 183 and 184:
Dismantling and assembling 3rd and
Page 185 and 186:
Special tools and workshop equipmen
Page 187 and 188:
Page 189 and 190:
Page 191 and 192:
Page 193 and 194:
Page 195 and 196:
Page 197 and 198:
Page 199 and 200:
Page 201 and 202:
Page 203 and 204:
Page 205 and 206:
Page 207 and 208:
Page 209 and 210:
- Press outer race of tapered rolle
show all

5-speed manual gearbox 0A4.pdf

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?