5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
4.5 Repairing LuK clutch<br />
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
1 - Dual-mass flywheel<br />
❑ Removing and installing<br />
⇒ Rep. Gr. 13<br />
❑ Ensure that centring<br />
pins fit tightly<br />
❑ Contact surface for<br />
clutch lining must be<br />
free of grooves, oil and<br />
grease<br />
2 - Clutch plate<br />
❑ Allocation ⇒ Electronic<br />
parts catalogue “ETKA”<br />
❑ Removing and installing<br />
⇒ page 50<br />
❑ Renew only together<br />
with SAC pressure<br />
plate.<br />
❑ Installation position:<br />
⇒ page 51 .<br />
3 - SAC pressure plate<br />
❑ SAC means “self-adjusting<br />
clutch”<br />
❑ Renew only together<br />
with clutch plate.<br />
❑ Allocation ⇒ Electronic<br />
parts catalogue “ETKA”<br />
❑ Removing and installing<br />
⇒ page 50<br />
❑ Check ends of diaphragm<br />
spring<br />
⇒ page 51<br />
❑ Checking spring connections<br />
and riveted<br />
connections ⇒ page 51<br />
❑ Checking position of adjusting mechanism with new pressure plates only ⇒ page 52<br />
4 - M6 bolt, 13 Nm, M7 bolt, 20 Nm<br />
❑ Loosen or tighten diagonally in small steps<br />
4. Repairing clutch, in conjunction with dual-mass flywheel 53
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