5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 • Gate and selector cables -B- must be inserted, free of tension, into locking devices -A-. – Now turn locking mechanisms on gear selector cable and gate selector cable end pieces clockwise to stop -direction of arrow 1-. The spring presses the locking mechanism into original position -direction of arrow 2-. – Then turn angled rod -A- back to original position in -direction of arrow-. Note The angled rod -A- must be pressed out of selector housing to stop and point to rear. – Pull locking pin out of holes -A- and -B-. – If noise insulation was present, install it. – Install gaiter with selector knob and cover ⇒ page 61 . – Check selector shaft can move freely. – If removed, install complete air filter housing ⇒ Rep. Gr. 23 ; Repairing diesel direct injection system or ⇒ Rep. Gr. 24 ; Repairing injection system . 2.11.1 Functional check • With gearbox in neutral, selector lever must rest in selector lever gate for 3rd and 4th gear. – Operate clutch. – Select all gears several times. Pay particular attention to operation of reverse gear lock. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 82 Rep. Gr.34 - Controls, housing
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – If it continues to be difficult to engage a gear after repeated attempts, repeat adjustment procedure of selector mechanism ⇒ page 80 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 2. Repairing selector mechanism 83
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Protected by copyright. Copying for
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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Installation position, reverse gear
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Driving needle bearing in to stop G
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Identifying selector segments Dimen
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Pulling of large tapered roller bea
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Assembly of 1st and 2nd gear lockin
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Dismantling and assembling 3rd and
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Special tools and workshop equipmen
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- Press outer race of tapered rolle
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