5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – Pull off clip -arrow 1- and remove relay lever together with cable end-piece. – Remove securing clip -arrow 2- for gear selector cable from gearbox selector lever -A-. – Pull gear selector cable off pin. – Remove gearbox selector lever -A- by removing nut -arrow 3-. – Remove cable support bracket from gearbox -arrows-. – Then tie up gear selector cable and gate selector cable. – Remove retainer -B- from gearbox and pull off from pipe/hose line -A-. – Then remove gearbox support -arrow A-. – Remove slave cylinder -arrow B-, lay to side and secure with wire. Do not disconnect pipes. Caution Do not operate clutch pedal any more. – Pull connector -arrow 1- off reversing light switch -F4- . – Now remove connector -arrow 2- and wire -arrow 3- from starter. – Remove earth strap at upper engine/gearbox connecting bolt. – Then remove upper securing bolt on starter. – Remove upper engine/gearbox connecting bolts. – Remove plenum chamber cover ⇒ Rep. Gr. 50 ; Plenum chamber cover; Removing and installing plenum chamber cover . To support engine and gearbox: 100 Rep. Gr.34 - Controls, housing
– Remove cables -1- from transportation bracket -3-. – Unbolt transportation bracket -3- from engine -2- and pull out of eye -arrow-. – Attach a shackle -10 - 222 A /12- in “this” eye. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – Position support bracket -10 - 222 A- and support engine/ gearbox. Do not raise. 1 - -T40091 /3- 2 - -T40091 /1- 3 - -10-222 A /31-1- 4 - -10-222 A /12- 5 - -10-222 A /31-4- 6 - -10-222 A /31-3- 7 - -10-222 A /3- 8 - -10-222 A /7- 9 - -10-222 A /31-2- 10 - -10-222 A /10- – Extend right hook -10 - 222 A /10- -no. 10- with adapter -10 - 222 A /7- -no. 8-. The hook faces downwards and will later be hooked into the engine block. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. – Raise vehicle and remove front left wheel. – Remove noise insulation tray. – Remove front left wheel housing liner ⇒ Rep. Gr. 66 ; Wheel housing liner; front wheel housing liner . For vehicles with power steering – Remove brackets with power assisted steering line from gearbox. Continuation for all vehicles – Separate exhaust system at double clamp and remove exhaust pipe bracket from subframe ⇒ Rep. Gr. 26 ; Removing and installing parts of exhaust system . 4. Removing and installing gearbox, Jetta 2011 ▸ 101
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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- Push pipe/hose line or plastic li
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- With ignition switched off, disco
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♦ Brake filling and bleeding equi
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❑ Do not wash out bearing; wipe o
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Page 53 and 54: Checking ends of diaphragm spring G
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Page 73 and 74: - Move gate selector lever back to
Page 77 and 78: Fitting position of cable tie for c
Page 83 and 84: - Bend open tabs -arrows- of select
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Page 103: ♦ Support bracket -10 - 222 A- Go
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Identifying selector segments Dimen
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Pulling of large tapered roller bea
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Assembly of 1st and 2nd gear lockin
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Dismantling and assembling 3rd and
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Special tools and workshop equipmen
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- Press outer race of tapered rolle
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