5-speed manual gearbox 0A4.pdf

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1.4.1 Removing
Carry out procedure as follows:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. Gr. 50 ; Noise insulation .
– Turn steering to right to full lock.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Remove drive shaft heat shield, if present -arrows- ⇒ Running
gear, axles, steering; Rep. Gr. 40 ; Repairing drive shafts;
Removing and installing drive shafts .
– Disconnect drive shaft -1- from flange shaft.
– Tie up drive shaft as high as is possible. Take care not to
damage paint on drive shaft in the process.
– Place drip tray under gearbox and engine.
– If present, unbolt turbocharger oil return line from engine
-arrow- ⇒ Rep. Gr. 21 ; Charge air system for turbocharger,
Removing and installing turbocharger with add-ons .
– Remove flange shaft securing bolt by screwing 2 bolts into
flange and counterholding flange shaft with a lever.
– Pull out flange shaft with compression spring.
– Pull out seal and sleeve together.
There is a shoulder in the inner diameter of the sleeve.
– Apply puller hook -VW 771/37- directly behind shoulder in
sleeve.
– Press extractor hooks -VW 771/37- forcefully into sleeve while
pulling.
1. Renewing flange shaft oil seals with gearbox installed 193