5-speed manual gearbox 0A4.pdf

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Releasing cable end-piece from gate selector cable
– Pull locking mechanism forward to stop in
-direction of arrow 1- and then lock by turning to left in
-direction of arrow 2-.
– Then push relay lever forwards (-direction of arrow 3-).
Continued for all selector mechanisms
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Remove cable support bracket from gearbox -arrows-; if necessary,
unclip pipe/hose -A- from bracket -B- first.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. Gr. 50 ; Noise insulation .
– Remove tunnel cross member ⇒ Rep. Gr. 26 ; Removing and
installing parts of exhaust system .
– Separate front exhaust system at double clamp and detach
from subframe ⇒ Rep. Gr. 26 ; Removing and installing parts
of exhaust system .
– Unhook exhaust system ⇒ Rep. Gr. 26 ; Removing and installing
parts of exhaust system .
– Remove underbody panels ⇒ General body repairs, exterior;
Rep. Gr. 50 .
– Remove heat shield beneath selector mechanism.
– Swing selector housing down and remove with selector cables.
2.9.2 Installing
Install in the reverse order of removal, observing the following:
– Align selector housing parallel to body.
• Distance to body must be same on both sides.
– Secure selector housing ⇒ Item 26 (page 64) or
⇒ Item 16 (page 66) .
– Route cables -1- from selector mechanism -2- to gearbox as
follows:
♦ After cables cross over -arrow-, they must be routed parallel
to one another as far as cable support bracket on gearbox.
♦ Make sure that cable tie -arrow- for securing cables is installed
correctly. Installation position ⇒ page 73 .
♦ Cables must be laid in the intended indentation in heat shield
-3-.
Note
In the close-up, the heat shield is shown from above.
2. Repairing selector mechanism 77