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Building Design and Construction Handbook - Merritt - Ventech!

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BUILDING MATERIALS 4.9<br />

Gypsum plasters, in general, have a strong set, gain their full strength when dry,<br />

do not have abnormal volume changes, <strong>and</strong> have excellent fire-resistance characteristics.<br />

They are not well adapted, however, for use under continued damp conditions<br />

or intermittent wet conditions. See also Arts. 4.26 to 4.30.<br />

4.7 OXYCHLORIDE CEMENTS<br />

Lightly calcined magnesium oxide mixed with a solution of magnesium chloride<br />

forms a cement known as magnesium oxychloride cement, or Sorel cement. It is<br />

particularly useful in making flooring compositions in which it is mixed with colored<br />

aggregates. Floors made of oxychloride cement are sparkproof <strong>and</strong> are more<br />

resilient than floors of concrete.<br />

Oxychloride cement has very strong bonding power <strong>and</strong>, because of its higher<br />

bonding power, may be used with greater quantities of aggregate than are possible<br />

with portl<strong>and</strong> cement. Oxychloride cement also bonds well with wood <strong>and</strong> is used<br />

in making partition block or tile with wood shavings or sawdust as aggregate. It is<br />

moderately resistant to water but should not be used under continually wet conditions.<br />

4.8 MASONRY CEMENTS<br />

Masonry cements, or—as they are sometimes called—mortar cements, are intended<br />

to be mixed with s<strong>and</strong> <strong>and</strong> used for setting unit masonry, such as brick, tile, <strong>and</strong><br />

stone. They may be any one of the hydraulic cements already discussed or mixtures<br />

of them in any proportion.<br />

Many commercial masonry cements are mixtures of portl<strong>and</strong> cement <strong>and</strong> pulverized<br />

limestone, often containing as much as 50 or 60% limestone. They are sold<br />

in bags containing from 70 to 80 lb, each bag nominally containing a cubic foot.<br />

Price per bag is commonly less than of portl<strong>and</strong> cement, but because of the use of<br />

the lighter bag, cost per ton is higher than that of portl<strong>and</strong> cement.<br />

Since there are no limits on chemical content <strong>and</strong> physical requirements, masonry<br />

cement specifications are quite liberal. Some manufacturers vary the composition<br />

widely, depending on competition, weather conditions, or availability of<br />

materials. Resulting mortars may vary widely in properties.<br />

4.9 FLY ASHES<br />

Fly ash meeting the requirements of ASTM C618, ‘‘Specification for Fly Ash <strong>and</strong><br />

Raw or Calcined Natural Pozzolan for Use as a Mineral Admixture in Portl<strong>and</strong><br />

Cement Concrete,’’ is generally used as a cementitious material as well as an admixture.<br />

Natural pozzolans are derived from some diatomaceous earths, opaline cherts<br />

<strong>and</strong> shales, <strong>and</strong> other materials. While part of a common ASTM designation with<br />

fly ash, they are not as readily available as fly ashes <strong>and</strong> thus do not generate the<br />

same level of interest or research.

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