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Building Design and Construction Handbook - Merritt - Ventech!

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BUILDING MATERIALS 4.21<br />

C780, <strong>and</strong> C476). The strength of mortar is affected primarily by the amount of<br />

cement in the matrix. Other factors of importance are the ratio of s<strong>and</strong> to cementing<br />

material, curing conditions, <strong>and</strong> age when tested.<br />

Volume change of mortars constitutes another important property. Normal volume<br />

change (as distinguished from unsoundness) may be considered as the shrinkage<br />

during early hardening, shrinkage on drying, expansion on wetting, <strong>and</strong> changes<br />

due to temperature.<br />

After drying, mortars exp<strong>and</strong> again when wetted. Alternate wetting <strong>and</strong> drying<br />

produces alternate expansion <strong>and</strong> contraction, which apparently continues indefinitely<br />

with portl<strong>and</strong>-cement mortars.<br />

Coefficients of thermal expansion of several mortars, reported in ‘‘Volume<br />

Changes in Brick Masonry Materials,’’ Journal of Research of the National Bureau<br />

of St<strong>and</strong>ards, Vol. 6, p. 1003, ranged from 0.38 � 10 �5 to 0.60 � 10 �5 for masonrycement<br />

mortars; from 0.41 � 10 �5 to 0.53 � 10 �5 for lime mortars, <strong>and</strong> from<br />

0.42 � 10 �5 to 0.61 � 10 �5 for cement mortars. Composition of the cementitious<br />

material apparently has little effect on the coefficient of thermal expansion of a<br />

mortar.<br />

4.16.3 High-Bond Mortars<br />

When polymeric materials, such as styrene-butadiene <strong>and</strong> polyvinylidene chloride,<br />

are added to mortar, greatly increased bonding, compressive, <strong>and</strong> shear strengths<br />

result. To obtain high strength, the other materials, including s<strong>and</strong>, water, Type I<br />

or III portl<strong>and</strong> cement, <strong>and</strong> a workability additive, such as pulverized ground limestone<br />

or marble dust, must be of quality equal to that of the ingredients of st<strong>and</strong>ard<br />

mortar. The high strength of the mortar enables masonry to withst<strong>and</strong> appreciable<br />

bending <strong>and</strong> tensile stresses. This makes possible thinner walls <strong>and</strong> prelaying of<br />

single-wythe panels that can be hoisted into place.<br />

4.17 PORTLAND-CEMENT CONCRETE<br />

Portl<strong>and</strong>-cement concrete is a mixture of portl<strong>and</strong> cement, water, coarse <strong>and</strong> fine<br />

aggregates, <strong>and</strong> admixtures proportioned to form a plastic mass capable of being<br />

cast, placed, or molded into forms that will harden to a solid mass. The desirable<br />

properties of plastic concrete are that it be workable, placeable <strong>and</strong> nonsegregating,<br />

<strong>and</strong> that it set in the desired time. The hardened concrete should provide the desired<br />

service properties:<br />

1. Strength (compressive <strong>and</strong> flexural)<br />

2. Durability (lack of cracks, resistance to freezing <strong>and</strong> thawing <strong>and</strong> to chemical<br />

attacks, abrasion resistance, <strong>and</strong> air content)<br />

3. Appearance (color, lack of surface imperfections)<br />

Each of these properties affects the final cost of the mix design <strong>and</strong> the cost of<br />

the in-place concrete. These properties are available from normal-weight, lightweight,<br />

<strong>and</strong> heavyweight concretes.

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