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Building Design and Construction Handbook - Merritt - Ventech!

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CONCRETE CONSTRUCTION 9.39<br />

In practice, most concrete is cast at about 70 � 20�F. Research on the effects<br />

of casting temperature shows highest strengths for concrete cast at 40�F <strong>and</strong> significant<br />

but practically unimportant increasing loss of strength from 40�F to90�F.<br />

For higher temperatures, the loss of strength becomes important. So does increased<br />

shrinkage. The increased shrinkage is attributable not only to the high temperature,<br />

but also to the increased water content required for a desired slump as temperature<br />

increases. See Fig. 9.5.<br />

For ordinary building applications, concrete suppliers control temperatures of<br />

concrete by cooling the aggregates <strong>and</strong>, when necessary, by supplying part of the<br />

mixing water as crushed ice. In very hot weather, these precautions plus sectional<br />

casting, to permit escape of the heat of hydration, may be required for massive<br />

foundation mats. Retarding admixtures are also used with good effect to reduce<br />

slump loss during placing <strong>and</strong> finishing.<br />

(‘‘Hot Weather Concreting,’’ ACI 305R; <strong>and</strong> ‘‘St<strong>and</strong>ard Specifications for Structural<br />

Concrete,’’ ACI 301.)<br />

9.38 CURING CONCRETE<br />

Curing of concrete consists of the processes, natural <strong>and</strong> artificially created, that<br />

affect the extent <strong>and</strong> rate of hydration of the cement.<br />

Many concrete structures are cured without artificial protection of any kind. They<br />

are allowed to harden while exposed to sun, wind, <strong>and</strong> rain. This type of curing is<br />

unreliable, because water may evaporate from the surface.<br />

Various means are used to cure concrete by controlling its moisture content or<br />

its temperature. In practice, curing consists of conserving the moisture within newly<br />

placed concrete by furnishing additional moisture to replenish water lost by evaporation.<br />

Usually, little attention is paid to temperature, except in winter curing <strong>and</strong><br />

steam curing.<br />

Most effective curing is beneficial in that it makes the concrete more watertight<br />

<strong>and</strong> increases the strength.<br />

Methods for curing may be classified as:<br />

1. Those that supply water throughout the early hydration process <strong>and</strong> tend to<br />

maintain a uniform temperature. These methods include ponding, sprinkling, <strong>and</strong><br />

application of wet burlap or cotton mats, wet earth, sawdust, hay, or straw.<br />

2. Those designed to prevent loss of water but having little influence on maintaining<br />

a uniform temperature. These methods include waterproof paper <strong>and</strong> impermeable<br />

membranes. The latter is usually a clear or bituminous compound<br />

sprayed on the concrete to fill the pores <strong>and</strong> thus prevent evaporation. A fugitive<br />

dye in the colorless compound aids the spraying <strong>and</strong> inspection.<br />

A white pigment that gives infrared reflectance can be used in a curing compound<br />

to keep concrete surfaces cooler when exposed to the sun.<br />

The criterion for judging the adequacy of field curing provided in the ACI 318<br />

<strong>Building</strong> Code is that the field-cured test cylinders produce 85% of the strengths<br />

developed by companion laboratory-cured cylinders at the age for which strength<br />

is specified.<br />

(‘‘St<strong>and</strong>ard Practice for Curing Concrete,’’ ACI 308; ‘‘St<strong>and</strong>ard Specification for<br />

Curing Concrete,’’ ACI 308.1; <strong>and</strong> ‘‘St<strong>and</strong>ard Specifications for Structural Concrete,’’<br />

ACI 301.)

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