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Building Design and Construction Handbook - Merritt - Ventech!

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CONCRETE CONSTRUCTION 9.11<br />

entraining cement preferable to separate admixtures. This practical approach is preferable<br />

also for very small projects to be supplied with ready-mixed concrete. Economy<br />

with excess cement will be achieved whenever volume is so small that the<br />

cost of an additional sack of cement per cubic yard is less than the cost of a single<br />

compression test.<br />

For engineered construction, some measure of quality control is always employed.<br />

In general, all measurements of materials including the cement <strong>and</strong> water<br />

should be by weight. The ACI 318 <strong>Building</strong> Code provides a sliding scale of<br />

overdesign for concrete mixes that is inversely proportional to the degree of quality<br />

control provided. In the sense used here, such overdesign is the difference between<br />

the specified <strong>and</strong> the actual average strength as measured by tests.<br />

ƒ� c<br />

Mixing <strong>and</strong> delivery of structural concrete may be performed by a wide variety<br />

of equipment <strong>and</strong> procedures:<br />

Site mixed, for delivery by chute, pump, truck, conveyor, or rail dump cars.<br />

(Mixing procedure for normal-aggregate concretes <strong>and</strong> lightweight-aggregate<br />

concretes to be pumped are usually different, because the greater absorption of<br />

some lightweight aggregates must be satisfied before pumping.)<br />

Central-plant mixed, for delivery in either open dump trucks or mixer trucks.<br />

Central-plant batching (weighing <strong>and</strong> measuring), for mixing <strong>and</strong> delivery by<br />

truck (‘‘dry-batched’’ ready mix).<br />

Complete portable mixing plants are available <strong>and</strong> are commonly used for large<br />

building or paving projects distant from established sources of supply.<br />

Generally, drum mixers are used. For special purposes, various other types of<br />

mixers are required. These special types include countercurrent mixers, in which<br />

the blades revolve opposite to the turning of the drum, usually about a vertical axis,<br />

for mixing very dry, harsh, nonplastic mixes. Such mixes are required for concrete<br />

masonry or heavy-duty floor toppings. Dry-batch mixers are used for dry shotcrete<br />

(sprayed concrete), where water <strong>and</strong> the dry-mixed cement <strong>and</strong> aggregate are<br />

blended between the nozzle of the gun <strong>and</strong> impact at the point of placing.<br />

(‘‘Guide for Measuring, Mixing, Transporting, <strong>and</strong> Placing Concrete,’’ ACI<br />

304R.)<br />

9.9 ADMIXTURES<br />

The ACI 318 <strong>Building</strong> Code requires prior approval by the engineer of admixtures<br />

to be used in concrete.<br />

Air Entrainment. Air-entraining admixtures (ASTM C260) may be interground<br />

as additives with the cement at the mill or added separately at the concrete mixing<br />

plant, or both. Where quality control is provided, it is preferable to add such admixtures<br />

at the concrete plant so that the resulting air content can be controlled for<br />

changes in temperature, s<strong>and</strong>, or project requirements.<br />

Use of entrained air is recommended for all concrete exposed to weathering or<br />

deterioration from aggressive chemicals. The ACI 318 <strong>Building</strong> Code requires air<br />

entrainment for all concrete subject to freezing temperatures while wet. Detailed<br />

recommendations for air content are available in ‘‘St<strong>and</strong>ard Practice for Selecting

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