SINUMERIK 840D/810D ShopMill

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Contents x 12.01 7 Reserved Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87 8 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-89 8.1 Tool-changing cycle adapting to the machine . . . . . . . . . . . . . . . . . . . . 8-90 8.2 Manual tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-92 8.3 Switching on spindle and coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-93 8.4 Activate tool-specific M functions 1...4 . . . . . . . . . . . . . . . . . . . . . . . . . . 8-94 8.5 Modify texts for tool-specific functions . . . . . . . . . . . . . . . . . . . . . . . . . . 8-96 8.5.1 PCU 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-96 8.5.2 PCU 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-98 9 Tool Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-101 9.1 Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-101 9.2 Start-up of the tool management in the NC . . . . . . . . . . . . . . . . . . . . . . 9-104 9.2.1 Start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-104 9.2.2 Entering the NC machine data for tool management . . . . . . . . . . . . . . 9-105 9.2.3 Description of the NC machine data for tool management . . . . . . . . . 9-107 9.2.4 Creating and loading the configuration file . . . . . . . . . . . . . . . . . . . . . . . 9-112 9.2.5 Entering display machine data for tool management . . . . . . . . . . . . . . 9-118 9.3 Tool management start-up in the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . 9-119 9.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-119 9.3.2 Start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-120 9.3.3 Description of blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-121 9.3.4 Signal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-123 9.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-130 9.4.1 Example 1: Machine with disk-type magazine . . . . . . . . . . . . . . . . . . . . 9-130 9.4.2 Example 2: Machine with chain magazine . . . . . . . . . . . . . . . . . . . . . . . 9-133 9.5 Configuring the operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-136 9.5.1 To modify the standard lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-136 9.5.2 Defining an additional list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-140 10 Measuring Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-143 10.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-143 10.2 Probe connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-144 10.3 Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-146 10.4 Start-up sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-148 10.4.1 Start-up flowchart for probe activation . . . . . . . . . . . . . . . . . . . . . . . . . . 10-148 10.5 Machine data for the measuring cycles sequence . . . . . . . . . . . . . . . . 10-151 10.5.1 Machine data for adapting the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-151 10.5.2 Display machine data for measuring cycles . . . . . . . . . . . . . . . . . . . . . . 10-152 11 Network Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-157 11.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-157 11.2 Linking Windows network drives to ShopMill . . . . . . . . . . . . . . . . . . . . . 11-158 11.2.1 PCU 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-158 11.2.2 PCU 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-159 Siemens AG, 2001. All rights reserved SINUMERIK 840D/810D Description of Functions ShopMill (FBSP) – 12.01 Edition
12.01 12 Access Protection via Password and Keyswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-161 12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-161 12.2 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-163 12.3 Keyswitch positions (DB10, DBX56.4 to 7) . . . . . . . . . . . . . . . . . . . . . . 12-164 12.4 Machine data for protection levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-165 13 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-167 13.1 Configuring the customer booting display . . . . . . . . . . . . . . . . . . . . . . . 13-167 13.1.1 PCU 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-167 13.1.2 PCU 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-168 13.2 Configuring the user screenform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-169 13.2.1 Linking user-configured cycles into the machining plan . . . . . . . . . . . . 13-170 13.2.2 Incorporating own measuring cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-171 13.3 Cylinder surface transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-172 13.3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-172 13.3.2 Example of how to set an axis configuration . . . . . . . . . . . . . . . . . . . . . 13-173 13.4 Swivel heads and tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-176 13.5 Multiple clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-178 13.6 ISO dialects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-179 13.7 Spindle control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-180 13.8 Automatically generated programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-181 13.9 ShopMill Open (PCU 50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-182 13.9.1 Basic menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-182 13.10 Cycles/measuring cycles support in the G code editor . . . . . . . . . . . . 13-183 13.11 User status display (PCU 50) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-184 13.12 OP hotkeys, PLC keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-186 A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-187 B References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-191 C Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-203 Siemens AG, 2001. All rights reserved SINUMERIK 840D/810D Description of Functions ShopMill (FBSP) – 12.01 Edition Contents xi
Page 1: SINUMERIK 840D/810D Description of
Page 4 and 5: SINUMERIK R Documentation Printing
Page 6 and 7: Preface Searching aids Notes Warnin
Page 8 and 9: Preface viii Notes 12.01 E Siemens
Page 12 and 13: Contents xii Notes 12.01 Siemens A
Page 14 and 15: 1Hardware 1.1 Hardware assembly Tab
Page 16 and 17: 1Hardware 1.2 Examples for assignin
Page 18 and 19: 2Installation and Start-Up 2.1 Prec
Page 20 and 21: 2Installation and Start-Up 2.2 Init
Page 32 and 33: 2Installation and Start-Up 2.3 Seri
Page 34 and 35: 3 Supplementary Conditions 3-34 Not
Page 36 and 37: 4PLCProgram 4.2 Example for OB1 and
Page 38 and 39: 4PLCProgram 4.2 Example for OB1 and
Page 40 and 41: 4PLCProgram 4.3 Overview of blocks
Page 42 and 43: 4PLCProgram 4.4 Description of bloc
Page 44 and 45: 4PLCProgram 4.4 Description of bloc
Page 46 and 47: 4PLCProgram 4.5 Standard interface
Page 48 and 49: 5SignalDescription 5.1 Overview of
Page 50 and 51: 5SignalDescription 5.1 Overview of
Page 52 and 53: 5SignalDescription 5.2 Description
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5SignalDescription 5.2 Description
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6Machine Data 6.1 NC machine data f
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6Machine Data 6.2 Display machine d
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7 Reserved Functions 7-88 Notes 12.
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8 Tools 8.1 Tool-changing cycle ada
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8 Tools 8.2 Manual tools 8.2 Manual
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8 Tools 8.4 Activate tool-specific
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8 Tools 8.5 Modify texts for tool-s
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9ToolManagement 9.1 Overview of fun
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9ToolManagement 9.2 Start-up of the
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9ToolManagement 9.3 Tool management
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9ToolManagement 9.4 Examples 9.4 Ex
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9ToolManagement 9.4 Examples Create
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9ToolManagement 9.4 Examples 9-134
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9ToolManagement 9.5 Configuring the
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10 Measuring Cycles 10.2 Probe conn
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10 Measuring Cycles 10.3 Functional
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10 Measuring Cycles 10.4 Start-up s
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10 Measuring Cycles 10.4 Start-up s
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10 Measuring Cycles 10.5 Machine da
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11 Network Link 11.2 Linking Window
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11 Network Link 11.2 Linking Window
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12 Access Protection via Password a
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13 Miscellaneous 13.1 Configuring t
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13 Miscellaneous 13.2 Configuring t
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13 Miscellaneous 13.3 Cylinder surf
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13 Miscellaneous 13.3 Cylinder surf
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13 Miscellaneous 13.4 Swivel heads
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13 Miscellaneous 13.5 Multiple clam
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13 Miscellaneous 13.7 Spindle contr
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13 Miscellaneous 13.9 ShopMill Open
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13 Miscellaneous 13.11 User status
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13 Miscellaneous 13.12 OP hotkeys,
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A Abbreviations MCP MD MMC MPF MPI
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A Abbreviations A-190 Notes 12.01
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B References User Documentation /AU
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B References /PGT/ /PGZ/ /PI / /SYI
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B References /FB3/ /FBA/ B-196 A4 D
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B References /FBO/ /FBP/ /FBR/ /FBS
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B References /PJU/ /POS1/ /POS2/ /P
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B References B-202 Notes 12.01 Sie
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C Index N NC machine data exact val
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