SINUMERIK 840D/810D ShopMill

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Preface viii Notes 12.01 E Siemens AG, 2001. All rights reserved SINUMERIK 840D/810D Description of Functions ShopMill (FBSP) - 12.01 Edition
Contents 1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.1 Hardware assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.2 Examples for assigning the machine control panel . . . . . . . . . . . . . . . . 1-15 2 Installation and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2.1 Preconditions for software start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 2.2 Initial start-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2.2.1 Starting up ShopMill on a PCU 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2.2.2 Starting up ShopMill on a PCU 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2.2.3 NC start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 2.2.4 PLC start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29 2.3 Series start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 3 Supplementary Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33 4 PLC Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35 4.1 Structure of the PLC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35 4.2 Example for OB1 and OB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 4.3 Overview of blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 4.3.1 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 4.3.2 Data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 4.4 Description of blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41 4.4.1 ShopMill PLC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41 4.4.2 ShopMill interface DB82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 4.4.3 Diagnostics function for start-up purposes . . . . . . . . . . . . . . . . . . . . . . . 4-44 4.5 Standard interface signals for/from ShopMill . . . . . . . . . . . . . . . . . . . . . 4-45 5 Signal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47 5.1 Overview of ShopMill interface DB82 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47 5.1.1 Signals to ShopMill (input signals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47 5.1.2 Signals from ShopMill (output signals) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48 5.1.3 Diagnostics buffer signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49 5.2 Description of ShopMill interface DB82 . . . . . . . . . . . . . . . . . . . . . . . . . 5-51 5.2.1 Signals to ShopMill (input signals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51 5.2.2 Signals from ShopMill (output signals) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60 5.2.3 Description of diagnostics buffer signals . . . . . . . . . . . . . . . . . . . . . . . . 5-67 6 Machine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69 6.1 NC machine data for ShopMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69 6.2 Display machine data for ShopMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72 6.2.1 Overview of machine data display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72 6.2.2 Description of display machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74 Siemens AG, 2001. All rights reserved SINUMERIK 840D/810D Description of Functions ShopMill (FBSP) – 12.01 Edition ix
Page 1: SINUMERIK 840D/810D Description of
Page 4 and 5: SINUMERIK R Documentation Printing
Page 6 and 7: Preface Searching aids Notes Warnin
Page 10 and 11: Contents x 12.01 7 Reserved Functio
Page 12 and 13: Contents xii Notes 12.01 Siemens A
Page 14 and 15: 1Hardware 1.1 Hardware assembly Tab
Page 16 and 17: 1Hardware 1.2 Examples for assignin
Page 18 and 19: 2Installation and Start-Up 2.1 Prec
Page 20 and 21: 2Installation and Start-Up 2.2 Init
Page 32 and 33: 2Installation and Start-Up 2.3 Seri
Page 34 and 35: 3 Supplementary Conditions 3-34 Not
Page 36 and 37: 4PLCProgram 4.2 Example for OB1 and
Page 38 and 39: 4PLCProgram 4.2 Example for OB1 and
Page 40 and 41: 4PLCProgram 4.3 Overview of blocks
Page 42 and 43: 4PLCProgram 4.4 Description of bloc
Page 44 and 45: 4PLCProgram 4.4 Description of bloc
Page 46 and 47: 4PLCProgram 4.5 Standard interface
Page 48 and 49: 5SignalDescription 5.1 Overview of
Page 50 and 51: 5SignalDescription 5.1 Overview of
Page 52 and 53: 5SignalDescription 5.2 Description
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5SignalDescription 5.2 Description
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6Machine Data 6.1 NC machine data f
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6Machine Data 6.2 Display machine d
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7 Reserved Functions 7-88 Notes 12.
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8 Tools 8.1 Tool-changing cycle ada
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8 Tools 8.2 Manual tools 8.2 Manual
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8 Tools 8.4 Activate tool-specific
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8 Tools 8.5 Modify texts for tool-s
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9ToolManagement 9.1 Overview of fun
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9ToolManagement 9.2 Start-up of the
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9ToolManagement 9.3 Tool management
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9ToolManagement 9.4 Examples 9.4 Ex
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9ToolManagement 9.4 Examples Create
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9ToolManagement 9.4 Examples 9-134
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9ToolManagement 9.5 Configuring the
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10 Measuring Cycles 10.2 Probe conn
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10 Measuring Cycles 10.3 Functional
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10 Measuring Cycles 10.4 Start-up s
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10 Measuring Cycles 10.4 Start-up s
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10 Measuring Cycles 10.5 Machine da
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11 Network Link 11.2 Linking Window
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11 Network Link 11.2 Linking Window
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12 Access Protection via Password a
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13 Miscellaneous 13.1 Configuring t
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13 Miscellaneous 13.2 Configuring t
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13 Miscellaneous 13.3 Cylinder surf
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13 Miscellaneous 13.3 Cylinder surf
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13 Miscellaneous 13.4 Swivel heads
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13 Miscellaneous 13.5 Multiple clam
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13 Miscellaneous 13.7 Spindle contr
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13 Miscellaneous 13.9 ShopMill Open
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13 Miscellaneous 13.11 User status
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13 Miscellaneous 13.12 OP hotkeys,
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A Abbreviations MCP MD MMC MPF MPI
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A Abbreviations A-190 Notes 12.01
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B References User Documentation /AU
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B References /PGT/ /PGZ/ /PI / /SYI
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B References /FB3/ /FBA/ B-196 A4 D
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B References /FBO/ /FBP/ /FBR/ /FBS
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B References /PJU/ /POS1/ /POS2/ /P
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B References B-202 Notes 12.01 Sie
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C Index N NC machine data exact val
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