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KM40 Internal Steel Cutting Units Screw-On Insert STRAIGHT SHANK DV SYSTEM CV SYSTEM BT SYSTEM HSK SYSTEM QC / R8 SYSTEMS KM SYSTEM SCLP 95° D2 D min F L4 L1 insert order number catalog number mm inch mm inch mm inch mm inch mm inch insert 1 screw Right hand 1144631 KM40S10DSCLPR06 10 .39 13 .51 7 .276 35 1.378 60 2.362 CP..060204/CP..2151 MS1153 1144633 KM40S12ESCLPR06 12 .47 16 .63 9 .354 42 1.654 70 2.756 CP..060204/CP..2151 MS1153 1144635 KM40S16FSCLPR09 16 .63 20 .79 11 .433 56 2.205 80 3.150 CP..09T308/CP..3252 MS1155 1144637 KM40S20GSCLPR09 20 .79 25 .98 13 .512 70 2.756 90 3.543 CP..09T308/CP..3252 MS1155 1144749 KM40S25ESCLPR09 25 .98 32 1.26 17 .669 55 2.165 70 2.756 CP..09T308/CP..3252 MS1155 1144649 KM40S25HSCLPR09 25 .98 32 1.26 17 .669 75 2.953 100 3.937 CP..09T308/CP..3252 MS1155 Left hand 1144632 KM40S10DSCLPL06 10 .39 13 .51 7 .276 35 1.378 60 2.362 CP..060204/CP..2151 MS1153 1144634 KM40S12ESCLPL06 12 .47 16 .63 9 .354 42 1.654 70 2.756 CP..060204/CP..2151 MS1153 1144636 KM40S16FSCLPL09 16 .63 20 .79 11 .433 56 2.205 80 3.150 CP..09T308/CP..3252 MS1155 1144638 KM40S20GSCLPL09 20 .79 25 .98 13 .512 70 2.756 90 3.543 CP..09T308/CP..3252 MS1155 1144756 KM40S25ESCLPL09 25 .98 32 1.26 17 .669 55 2.165 70 2.756 CP..09T308/CP..3252 MS1155 1144650 KM40S25HSCLPL09 25 .98 32 1.26 17 .669 75 2.953 100 3.937 CP..09T308/CP..3252 MS1155 COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES SDUP 93° D2 D min F L4 L1 insert order number catalog number mm inch mm inch mm inch mm inch mm inch insert 1 screw Right hand 1144582 KM40S12ESDUPR07 12 .47 16 .63 9 .354 42 1.654 70 2.756 DP..070204/DP..2151 MS1153 1144584 KM40S16FSDUPR07 16 .63 20 .79 11 .433 56 2.205 80 3.150 DP..070204/DP..2151 MS1153 1144586 KM40S20GSDUPR07 20 .79 25 .98 13 .512 70 2.756 90 3.543 DP..070204/DP..2151 MS1153 1144750 KM40S25ESDUPR11 25 .98 32 1.26 17 .669 54 2.126 70 2.756 DP..11T308/DP..3252 MS1155 1144659 KM40S25HSDUPR11 25 .98 32 1.26 17 .669 75 2.953 100 3.937 DP..11T308/DP..3252 MS1155 Left hand 1144583 KM40S12ESDUPL07 12 .47 16 .63 9 .354 42 1.654 70 2.756 DP..070204/DP..2151 MS1153 1144585 KM40S16FSDUPL07 16 .63 20 .79 11 .433 56 2.205 80 3.150 DP..070204/DP..2151 MS1153 1144587 KM40S20GSDUPL07 20 .79 25 .98 13 .512 70 2.756 90 3.543 DP..070204/DP..2151 MS1153 1144757 KM40S25ESDUPL11 25 .98 32 1.26 17 .669 54 2.126 70 2.756 DP..11T308/DP..3252 MS1155 1144660 KM40S25HSDUPL11 25 .98 32 1.26 17 .669 75 2.953 100 3.937 DP..11T308/DP..3252 MS1155 166 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM40 Internal Steel Cutting Units Screw-On Insert QC / R8 SYSTEMS DV SYSTEM CV SYSTEM BT SYSTEM INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES STRAIGHT SHANK HSK SYSTEM KM SYSTEM STFP 90° D2 D min F L4 L1 insert order number catalog number mm inch mm inch mm inch mm inch mm inch insert 1 screw Right hand 1144574 KM40S10DSTFPR11 10 .39 13 .51 7 .276 35 1.378 60 2.362 TP..110204/TP..2151 MS1153 1144576 KM40S12ESTFPR11 12 .47 16 .63 9 .354 42 1.654 70 2.756 TP..110204/TP..2151 MS1153 1144578 KM40S16FSTFPR11 16 .63 20 .79 11 .433 56 2.205 80 3.150 TP..110204/TP..2151 MS1153 1144580 KM40S20GSTFPR11 20 .79 25 .98 13 .512 70 2.756 90 3.543 TP..110204/TP..2151 MS1153 1020899 KM40S20GSTFPR16 20 .79 25 .98 13 .512 70 2.756 90 3.543 TP..16T308/TP..3252 MS1155 1144748 KM40S25ESTFPR16 25 .98 32 1.26 17 .669 55 2.165 70 2.756 TP..16T308/TP..3252 MS1156 1020900 KM40S25HSTFPR16 25 .98 32 1.26 17 .669 75 2.953 100 3.937 TP..16T308/TP..3252 MS1156 Left hand 1144575 KM40S10DSTFPL11 10 .39 13 .51 7 .276 35 1.378 60 2.362 TP..110204/TP..2151 MS1153 1144577 KM40S12ESTFPL11 12 .47 16 .63 9 .354 42 1.654 70 2.756 TP..110204/TP..2151 MS1153 1144579 KM40S16FSTFPL11 16 .63 20 .79 11 .433 56 2.205 80 3.150 TP..110204/TP..2151 MS1153 1144581 KM40S20GSTFPL11 20 .79 25 .98 13 .512 70 2.756 90 3.543 TP..110204/TP..2151 MS1153 1013674 KM40S20GSTFPL16 20 .79 25 .98 13 .512 70 2.756 90 3.543 TP..16T308/TP..3252 MS1155 1144755 KM40S25ESTFPL16 25 .98 32 1.26 17 .669 55 2.165 70 2.756 TP..16T308/TP..3252 MS1156 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 167
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
Page 117 and 118: KM32 Shank Tools Jacobs Taper Adapt
Page 119 and 120: ModBORE Boring Systems Rough Boring
Page 121 and 122: KM40 Cutting Units Kenclamp STRAIGH
Page 125 and 126: KM40 Cutting Units Kenclamp QC / R8
Page 129 and 130: KM40 Cutting Units Kenloc COLLETS /
Page 135 and 136: KM40 Cutting Units P-Clamping COLLE
Page 141 and 142: KM40 Cutting Units Screw-On Inserts
Page 145 and 146: KM40 Cutting Units TOP NOTCH Profil
Page 147 and 148: KM40 Cutting Units Wheel Turning HS
Page 149 and 150: KM40 Cutting Units TOP NOTCH Thread
Page 151 and 152: KM40 Cutting Units A3/A4 Modular De
Page 153 and 154: A4 Modular Blades A4M-M — Straigh
Page 155 and 156: A4 Groove & Turn Modular Blades A4M
Page 157 and 158: A3 Deep-Grooving Modular Blades A3M
Page 159 and 160: KM40 Cutting Units A2 Cut-Off Block
Page 161 and 162: KM40 Internal Cutting Units Kenloc
Page 163 and 164: KM40 Internal Cutting Units Kenloc
Page 165 and 166: KM40 Internal Cutting Units P-Clamp
Page 167: KM40 Internal Steel Cutting Units S
Page 171 and 172: KM40 Internal Carbide Cutting Units
Page 173 and 174: KM40 Internal Cutting Units TOP NOT
Page 175 and 176: KM40 Internal Steel Cutting Units T
Page 177 and 178: KM40 Internal Cutting Units LT Thre
Page 179 and 180: Balanced by design. Manufactured r
Page 181 and 182: KM40 Shank Tools ER — Single-Angl
Page 183 and 184: KM40 Shank Tools Drill Chucks KM SY
Page 185 and 186: KM40 Shank Tools SM — Shell Mill
Page 187 and 188: KM40 DFR DRILL-FIX Drills DFR — 2
Page 189 and 190: KM40 DFT DRILL-FIX Drills DFT — 2
Page 191 and 192: KM40 ModBORE Boring Systems Rough B
Page 193 and 194: KM40 Adapters STRAIGHT SHANK HSK SY
Page 199 and 200: KM50 Cutting Units Kenclamp QC / R8
Page 201 and 202: KM50 Cutting Units Kenclamp INDEX T
Page 203 and 204: KM50 Cutting Units Kenloc BT SYSTEM
Page 205 and 206: KM50 Cutting Units Kenloc BT SYSTEM
Page 209 and 210: KM50 Cutting Units Kenloc INDEX TEC
Page 213 and 214: KM50 Cutting Units P-Clamping INDEX
Page 217 and 218: KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units TOP NOTCH Profil
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Cutting Units Kenloc
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KM50 Internal Cutting Units Kenloc
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KM50 Internal Steel Cutting Units S
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
Page 513 and 514:
CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538:
Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540:
Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542:
CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
Page 603 and 604:
Page 605 and 606:
QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
Page 611 and 612:
Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
Page 629 and 630:
Page 631 and 632:
General Engineering Kennametal enab
Page 633 and 634:
Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
Page 643 and 644:
Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
Page 657 and 658:
Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660:
Provides "Tremendous Grip" (3:1 adv
Page 661 and 662:
TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
Page 665 and 666:
Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
Page 671 and 672:
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Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
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Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
Page 723 and 724:
DA100 Collet — Inch (continued fr
Page 725 and 726:
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DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
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Accessories TABLE OF CONTENTS Balan
Page 743 and 744:
Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
Page 747 and 748:
Accessories Collet Extractor — TG
Page 749 and 750:
Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
Page 755 and 756:
0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
Page 767 and 768:
Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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Tooling Systems

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