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KM SYSTEM KM3225 Shank Tools TG — Single-Angle Collet Chucks • Tremendous Grip (3:1 advantage). • Through-the-toolholder coolant capability. DV SYSTEM CV SYSTEM BT SYSTEM HSK SYSTEM Collet Capacity mm inch TG Collet Series min. max. min. max. 75TG 2,6 20,0 .06 .75 TG — Single-Angle Collet Chucks collet D11 L1 L9 locknut order number catalog number size mm inch mm inch mm inch lock nut wrench Nm ft.lbs 2527512 KM3225TG07560 75-TG 50 1.97 60 2.362 52,2 2.06 LNA075M HSW45M 136 100 Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. Interchangeable locknuts, coolant-style locknuts, and coolant discs are available and must be ordered separately; see page 746. Stop screw coolant caps are available and must be ordered separately; see page 757. Balanceable/Interchangeable locknuts are available and must be ordered separately; see page 740. TG standard straight-bore collets, see page 657. TG tap collets, see page 657. ER — Single-Angle Collet Chucks QC / R8 SYSTEMS Grip (2:1 advantage). Through-the-toolholder coolant capability. STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES Collet Capacity mm inch ER Collet Series min. max. min. max. ER16 0,5 10,0 .02 .41 ER20 0,5 13 .06 .50 ER25 1,0 16,0 .04 .63 CST D11 L1 L9 order number catalog number collet series mm inch mm inch mm inch 2527514 KM3225ER1635 ER16 22 .866 35 1.378 33,2 1.307 2527516 KM3225ER2040 ER20 28 1.102 40 1.575 36,3 1.429 2527515 KM3225ER2545 ER25 42 1.654 45 1.772 38,8 1.528 Spare Parts catalog number locknut locknut wrench Nm ft.lbs KM3225ER1635 LER16M ER16WEM 24 17 KM3225ER2040 LER20M ER20WEM 28 20 KM3225ER2545 LNSER25M ER25WM 104 77 Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. Interchangeable coolant-style locknuts and coolant discs are available and must be ordered separately; see page 749. Stop screw coolant caps are available and must be ordered separately; see page 757. ER standard straight-bore collets, see page 690. ER tap collets, see page 690. ER TCT tension-only tap collets, see page 690. 84 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM3225 Adapters BA — Boring Bar Adapters KM SYSTEM Metric order number catalog number D1 D2 L1 L9 wrench sizeclamp screw Nm 2527505 KM3225BA0645M 6 32 45 36 2.5 MM 4 2527506 KM3225BA0845M 8 32 45 36 2.5 MM 4 2527507 KM3225BA1055M 10 32 55 48 4 MM 15 2527508 KM3225BA1260M 12 32 60 52 4 MM 15 2527509 KM3225BA1665M 16 34 65 55 5 MM 25 2527510 KM3225BA2070M 20 37 70 58 5 MM 25 HSK SYSTEM BT SYSTEM Inch order number catalog number D1 D2 L1 L9 wrench sizeclamp screw ft.lbs 2527490 KM3225BA06217 3/8 1.26 2.165 1.89 1/8 5 2527491 KM3225BA08236 1/2 1.26 2.362 2.05 5/32 11 2527492 KM3225BA10256 5/8 1.34 2.559 2.13 3/16 15 2527503 KM3225BA12276 3/4 1.46 2.756 2.28 3/16 15 Spare Parts CV SYSTEM DV SYSTEM Metric Inch catalog number KM3225BA0645M KM3225BA0845M KM3225BA1055M KM3225BA1260M KM3225BA1665M KM3225BA2070M clamp screw MS734 MS734 MS1879 MS1879 MS1865 MS1865 catalog number clamp screw KM3225BA06217 S841PKG KM3225BA08236 S850 KM3225BA10256 S861 KM3225BA12276 S861 IMPORTANT: Do not overtighten clamp screw; use torque recommendations above. Supplied with clamp screw. Clamp screw wrench not included. QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 85
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
Page 35 and 36: KM-LOC II Clamping Units Lathe HSK
Page 37 and 38: KM-LOC II Clamping Units Lathe STRA
Page 39 and 40: KM-LOC II Clamping Units Lathe INDE
Page 41 and 42: KM Manual Clamping Units Lathe INDE
Page 43 and 44: KM Manual Clamping Units Lathe KM S
Page 45 and 46: KM Manual Clamping Units Lathe KM S
Page 47 and 48: KM Manual Clamping Units Lathe L21
Page 49 and 50: KM Automatic Clamping Units Lathe K
Page 51 and 52: Introducing the tooling program as
Page 53 and 54: Operating Instructions for KM25 and
Page 55 and 56: KM25 Cutting Units Kenloc COLLETS /
Page 59 and 60: KM25 Cutting Units Kenloc DV SYSTEM
Page 61 and 62: KM25 Cutting Units Screw-On Inserts
Page 65 and 66: KM25 Cutting Units TOP NOTCH Thread
Page 67 and 68: KM25 Cutting Units A4 Groove & Turn
Page 69 and 70: KM25 Cutting Units A3 Cut-Off INDEX
Page 71 and 72: KM25 Cutting Units A2 Modular Blade
Page 73 and 74: KM25 Adapters Accessories INDEX TEC
Page 75 and 76: KM3225 Clamping Units Lathe KM SYST
Page 77 and 78: KM3225 Cutting Units Kenloc INDEX T
Page 79 and 80: KM3225 Cutting Units Kenloc STRAIGH
Page 81 and 82: KM3225 Cutting Units Kenloc STRAIGH
Page 83 and 84: KM3225 Cutting Units TOP NOTCH Groo
Page 85: KM3225 Cutting Units A3 Deep Groovi
Page 89 and 90: KM32 Cutting Units Kenloc DV SYSTEM
Page 93 and 94: KM32 Cutting Units P-Clamping DV SY
Page 97 and 98: KM32 Cutting Units TOP NOTCH Profil
Page 99 and 100: KM32 Cutting Units TOP NOTCH Thread
Page 101 and 102: KM32 Cutting Units Kendex Cut-Off K
Page 103 and 104: KM32 Internal Cutting Units P-Clamp
Page 105 and 106: KM32 Internal Steel Cutting Units S
Page 107 and 108: KM32 Internal Steel Cutting Units T
Page 109 and 110: KM32 Adapters Boring Bar Adapters I
Page 111 and 112: KM32 Adapters Boring Bar Adapters K
Page 113 and 114: KM32 Collet Chucks ER — Single-An
Page 115 and 116: • Through-the-toolholder coolant
Page 117 and 118: KM32 Shank Tools Jacobs Taper Adapt
Page 119 and 120: ModBORE Boring Systems Rough Boring
Page 121 and 122: KM40 Cutting Units Kenclamp STRAIGH
Page 125 and 126: KM40 Cutting Units Kenclamp QC / R8
Page 135 and 136: KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Screw-On Inserts
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KM40 Cutting Units TOP NOTCH Profil
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units TOP NOTCH Thread
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Steel Cutting Units S
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp STRAIGH
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KM50 Cutting Units Kenclamp STRAIGH
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc COLLETS /
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units TOP NOTCH Profil
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KM50 Cutting Units TOP NOTCH Thread
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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• Through-the-toolholder coolant
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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• Through-the-toolholder coolant
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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