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KM SYSTEM HSK SYSTEM BT SYSTEM CV SYSTEM DV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES Technical Information HPMC Milling Chuck The HPMC (High Performance Milling Chuck) Milling Chuck System. Application: This chuck is ideal for holding all round shank cutting tools and extensions on various applications with greater versatility, which is an excellent choice for endmills, reamers, indexable cutters, drills, straight shank extensions and boring systems. The HPMC milling chuck with its powerful gripping torque provides the maximum performance for tough roughing / high metal removal applications as well as giving first-rate accuracy for finishing applications using the same chuck. These toolholders are able to use through coolant with supplied backup screws. Threaded holes in the chucks accept set screws for fine balancing where applicable for finishing operations and reducing sleeves allow the same holder to be converted to smaller gripping sizes. Design: The system comprises of an inner chuck body, needle roller bearing assembly and a thick walled outer locknut. The inner chuck body, with radial and axial grooves in the inside bore, acts as a master collet and compress around the cutting tool to provide a very strong grip. The chuck bore is compressed by the pressure of roller bearings that are tracked up a slow taper (approximately 4 degrees). The roller bearings are held in a retainer, 4 per window to maximize contact, and are at an angle that matches the chuck taper at a slight skew. The locknut bearing retainer, and its wall thickness is greater than that of the chuck body nose, as the locknut is rotated clockwise, the roller bearings track in a helical movement and gradually climb up the shallow taper. There are no threads in the system (locknut or chuck). As the two tapers are forced together, a tremendously high, uniform force is created, squeezing the chuck body inward and conforming it to the cutting tool shank. Radial grooves assist the internal diameter to collapse inward and evenly which improve gripping torque, accuracy and greatly prevents fretting. Axial grooves minimize the slippage due to oil residue left on the cutting tool shanks by allowing the contamination to drain into the grooves. This force continues until the locknuts back face bottoms out on the chucks body face is reached, this is the maximum gripping torque position. No torque wrench is needed. The shallow contact angles produce a selflocking effect, so the chuck will not release during operation. The extremely high grip force of the HPMC chuck enhances the chuck’s ability to transmit energy created during the machining process to the machine tool. Vibration, deflection, and run-out are minimized. There is no axial drawback of the cutting tool shank as the locknut is tightened. This is an advantage over collet chucks during presetting because they do draw back the cutting tool shank when tightened. The toolholder provides 5-10% more gripping torque for “Heavy” milling as well as being versatility in being able to do “Finishing” work using the same chuck. 814 Heavy milling position (locknut against chuck face). Best accuracy position (locknut backed off 1/2 turn). The key here is “Maximum Flexibility” for most applications. To get the maximum accuracy out of the HPMC milling chuck, tighten the locknut to the face stop and then back off 1⁄2 (half) a turn, making sure that the O-ring in the back face of the locknut is still in contact with the chuck face. Stop screws, for length adjustment, or coolant feed are included in all HPMC milling chucks. These screws are designed with a cone face and reversible flat face with an O-ring for coolant sealing options. The HPMC milling chucks are subjected to sub-zero treatment which helps stabilizes the material and prevents pitting on the bearing contact surface, thus ensures longer trouble-free tool life. Cutting tool requirements: The outside diameter of the cutting tool shank and the inside diameter of the HPMC milling chuck must be wiped with a clean dry cloth before assembly. Any contamination will increase run-out and reduce gripping force. Carefully monitor the cutting tools used in these chucks so they do not exceed the h6 (nominal to -.0005”) on the cutting tool shank diameter. Use tools as close to nominal as possible. Cutting tool shank roundness should be within 0,003 mm (.0001”). Undersize tools cause excessive stress and may cause chuck failure. Best performance from the chuck is attained when the cutting tool shank is round, without flats. Cutting tools with small flats may be held, but runout will increase. Whistle and flatted cutting tool shanks are recommended to be used in conjunction with reducing sleeves. For best performance, keep cutting tool shank flats to a minimum. The milling chuck should never be tightened without a cutting ool inside the bore. High gripping forces will cause permanent ID deformation. Minimum length of engagement is 2x the diameter of the cutting tool shanks. Short holding length may result in breakage of the cutting tool and chuck. This could also result in bodily harm to the machine operator if the cutting tool should dislodge from the chuck during use. Maintenance Operations: Only maintenance required is grease on the needle roller bearings. 1. Tighten the locknut clockwise to obtain clearance from the retaining ring. 2. Remove the retaining ring from the chuck. 3. Un-lock the locknut counter clockwise, and lift the nut assembly from the chuck. 4. Wipe off old grease from the milling chuck and all other components. 5. Liberally re-coat the needle bearings in the locknut with a good quality water-resistant grease. 6. Re-grease OD of the Milling chuck where locknut is housed. 7. Reinstall locknut on Milling chuck body and tighten to give clearance to re-insert the retaining ring. 8. Tighten and loosen the locknut several times. Recheck the retaining ring for correct fitting. 9. Wipe any access grease. Please contact Kennametal’s service and repair department to have your Kennametal products serviced or repaired by qualified Kennametal service technicians. To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Automotive Kennametal enables leading vehicle manufacturers to reduce cost per part. Every day, in 60 countries worldwide — we deliver customized tooling innovations and process-optimization services to meet tough productivity targets. Brake Disc Engine Block Transmission Housing THINK TOOLING SYSTEMS, THINK KENNAMETAL. 815
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Page 767 and 768: Metric thread. Piloted. Through-c
Page 769 and 770: Metric thread. No pilot. Through-
Page 771 and 772: Accessories Torque Wrench — KM Ma
Page 773 and 774: Accessories Wrench — Pin Spanner
Page 775 and 776: Technical Data TABLE OF CONTENTS KM
Page 777 and 778: Manual Clamping System Characterist
Page 779 and 780: Technical Information KM Tooling KM
Page 781 and 782: Assembly/Disassembly Instructions A
Page 783 and 784: KM Manual Standard KM Manual units
Page 785 and 786: KM63XMZ Tool Orientation Specificat
Page 787 and 788: The KM tooling joint is an extremel
Page 789 and 790: Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792: KM63 Technical Information KM Tooli
Page 793 and 794: VDI Application Guide Technical Inf
Page 795 and 796: KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798: • KM LOC-II CL2NS/T-BC Technical
Page 799 and 800: KM RACA and NACA Spring Pack Cylind
Page 801 and 802: VDMA Technical Technical Informatio
Page 803 and 804: Common general dimensions to help y
Page 805 and 806: Balancing Kennametal offers a range
Page 807 and 808: Technical Information Hydraulic Chu
Page 809 and 810: Technical Information Hydraulic Chu
Page 811 and 812: Technical Information Shrink Fit KM
Page 813 and 814: Toolholders • Slim design • Bal
Page 815: Technical Information HPMC Milling
Page 819 and 820: Technical Information Collet Series
Page 821 and 822: Technical Information Collets .001"
Page 823 and 824: 1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826: Index By Order Number Order No Cata
Page 843 and 844: Metalcutting Safety Metalcutting Sa
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