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KM63XMZ Internal Cutting Units P-Clamping QC / R8 SYSTEMS HSK SYSTEM BT SYSTEM CV SYSTEM DV SYSTEM STRAIGHT SHANK KM SYSTEM PCLN 95° D2 D min F L4 L1 order number catalog number mm inch mm inch mm inch mm inch mm inch insert 1 Right hand 2231271 KM63XMZS25KPCLNR12Y 25 .98 32 1.26 17 .669 88 3.445 125 4.921 CN..120408/CN..432 Left hand 2231272 KM63XMZS25KPCLNLF12Y 25 .98 32 1.26 17 .669 88 3.445 125 4.921 CN..120408/CN..432 Spare Parts catalog number lever screw toggle lever kg lbs. Right hand KM63XMZS25KPCLNR12Y 514.022 511.022 1,17 2.57 Left hand KM63XMZS25KPCLNLF12Y 514.022 511.022 1,17 2.57 COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES PDUN 93° D2 D min F L4 L1 order number catalog number mm inch mm inch mm inch mm inch mm inch insert 1 Right hand 2231273 KM63XMZS25KPDUNR11Y 25 .98 32 1.26 17 .669 88 3.445 125 4.921 DN..110408/DN..332 Left hand 2231274 KM63XMZS25KPDUNLF11Y 25 .98 32 1.26 17 .669 88 3.445 125 4.921 DN..110408/DN..332 Spare Parts catalog number lever screw toggle lever kg lbs. Right hand KM63XMZS25KPDUNR11Y 514.012 511.015 1,15 2.53 Left hand KM63XMZS25KPDUNLF11Y 514.012 511.015 1,15 2.53 324 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM63XMZ Adapters BA — Boring Bar Adapters INDEX TECHNICAL ACCESSORIES KM SYSTEM HSK SYSTEM BA — Boring Bar Adapters (Internal and External Coolant) Metric order number catalog number D1 D2 L1 L9 wrench sizeclamp screw Nm kg 1855688 KM63XMZBA3278Y 32 70 78 63 5 MM 25 1,95 1510611 KM63XMZBA40105Y 40 80 105 76 6 MM 45 3,12 Inch order number catalog number D1 D2 L1 L9 wrench sizeclamp screw ft.lbs lbs. 1855692 KM63XMZBA125307Y 1 1/4 2.76 3.071 2.48 5 MM 18 4.33 1516678 KM63XMZBA150413Y 1 1/2 3.15 4.134 2.99 6 MM 33 7.13 Spare Parts BT SYSTEM CV SYSTEM DV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES 1831641 KM63XMZBA200512Y 2 3.54 5.118 3.98 6 MM 33 8.66 Metric Inch catalog number KM63XMZBA3278Y KM63XMZBA40105Y catalog number KM63XMZBA125307Y KM63XMZBA150413Y KM63XMZBA200512Y IMPORTANT: Do not overtighten clamp screw; use torque recommendations above. Supplied with clamp screw. Clamp screw wrench not included. clamp screw MS1561 MS1858 clamp screw MS1561 MS1858 MS1858 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 325
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
Page 275 and 276: KM63UT Cutting Units P-Clamping BT
Page 281 and 282: KM63UT Cutting Units P-Clamping IND
Page 283 and 284: KM63UT Cutting Units Screw-On Inser
Page 285 and 286: KM63UT Cutting Units Kendex Negativ
Page 287 and 288: KM63UT Cutting Units TOP NOTCH Prof
Page 289 and 290: KM63UT Cutting Units TOP NOTCH Thre
Page 291 and 292: KM63UT Cutting Units On-Edge Thread
Page 293 and 294: KM63UT Cutting Units A2 Cut-Off Blo
Page 295 and 296: KM63UT Internal Cutting Units Kenlo
Page 297 and 298: KM63UT Internal Cutting Units P-Cla
Page 299 and 300: KM63UT Internal Cutting Units P-Cla
Page 301 and 302: KM63UT Internal Steel Cutting Units
Page 303 and 304: Pre-balanced G2.5 @ 15,000 rpm. Ma
Page 305 and 306: Slim design. Pre-balanced G6.3 @ 1
Page 307 and 308: • Tremendous Grip (3:1 advantage)
Page 309 and 310: Through-the-toolholder coolant capa
Page 311 and 312: KM63UT Shank Tools SM — Shell Mil
Page 313 and 314: ModBORE Boring Systems Rough Boring
Page 315 and 316: KM63UT Adapters COLLETS / SLEEVES S
Page 317 and 318: KM63XMZ Multi-Tasking BT SYSTEM CV
Page 319 and 320: KM63XMZ Multi-Tasking KM63XMZ — S
Page 321 and 322: KM63XMZ Mazak Multi-Tasking INDEX T
Page 323 and 324: KM63XMZ Cutting Units P-Clamping IN
Page 325: KM63XMZ Cutting Units A2 Cut-Off Bl
Page 333 and 334: Grip (2:1 advantage). Balanced-by-
Page 335 and 336: • Through-the-toolholder coolant
Page 337 and 338: Through-the-toolholder coolant capa
Page 339 and 340: KM63XMZ Shank Tools CS — Combi-Ty
Page 341 and 342: KM63XMZ Adapters Romicron Adapters
Page 343 and 344: KM80ATC Multi-Tasking KM80ATC — S
Page 345 and 346: KM80ATC Cutting Units Kenclamp STRA
Page 347 and 348: KM80ATC Cutting Units Kenloc COLLET
Page 349 and 350: KM80ATC Cutting Units TOP NOTCH Thr
Page 351 and 352: KM80ATC Shank Tools Boring Bar Adap
Page 353 and 354: KM80ATC Shank Tools TG — Single-A
Page 355 and 356: KM80ATC Adapters Straight Shank Ada
Page 357 and 358: KM80ATC Adapters INDEX TECHNICAL AC
Page 359 and 360: HSK TABLE OF CONTENTS HSK40A.......
Page 361 and 362: HSK Shank Tools DIN 69893 part 1, f
Page 363 and 364: HSK 40A Shank Tools Hydraulic Chuck
Page 365 and 366: Tremendous Grip (3:1 advantage). B
Page 367 and 368: Balanced-by-design. Through-the-to
Page 369 and 370: HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372: Grip (2:1 advantage). Snap-in lock
Page 373 and 374: Pre-balanced G2.5 @ 15,000 rpm. Ru
Page 375 and 376: Slim design. Pre-balanced G2.5 @ 1
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Pre-balanced G6.3 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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Grip (2:1 advantage). Snap-in lock
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Through-the-toolholder coolant capa
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Balanced-by-design. Through-the-to
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Tremendous Grip (3:1 advantage). B
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Slim design. Pre-balanced G6.3 @ 1
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Balanced-by-design. Runout ≤0,00
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Grip (2:1 advantage). Balanced-by-
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
Page 513 and 514:
CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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Page 529 and 530:
CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532:
CV 40 Shank Tools KM Modular Adapte
Page 533 and 534:
CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536:
CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538:
Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540:
Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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Page 551 and 552:
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Page 555 and 556:
Page 557 and 558:
CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
Page 561 and 562:
Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570:
Page 571 and 572:
Tremendous Grip (3:1 advantage). Ba
Page 573 and 574:
Grip (2:1 advantage). Through-the-
Page 575 and 576:
Page 577 and 578:
• Through-the-toolholder coolant
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Page 583 and 584:
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Page 587 and 588:
DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Page 601 and 602:
Rapid-change style. Tension and co
Page 603 and 604:
Page 605 and 606:
QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
Page 611 and 612:
Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
Page 621 and 622:
R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
Page 629 and 630:
Grip (2:1 advantage). Balanced-by-
Page 631 and 632:
General Engineering Kennametal enab
Page 633 and 634:
Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
Page 643 and 644:
Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
Page 657 and 658:
Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660:
Provides "Tremendous Grip" (3:1 adv
Page 661 and 662:
TG50 Collet — Inch (continued fro
Page 663 and 664:
Twice as accurate as the standard T
Page 665 and 666:
Collets and Sleeves TG50 Single Ang
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Page 669 and 670:
An economical way to purchase a gro
Page 671 and 672:
Page 673 and 674:
Page 675 and 676:
Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
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Page 703 and 704:
Page 705 and 706:
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Page 709 and 710:
ER40 Collet — Inch (continued fro
Page 711 and 712:
Page 713 and 714:
Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
Page 723 and 724:
DA100 Collet — Inch (continued fr
Page 725 and 726:
Page 727 and 728:
DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
Page 743 and 744:
Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
Page 747 and 748:
Accessories Collet Extractor — TG
Page 749 and 750:
Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
Page 755 and 756:
0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
Page 767 and 768:
Metric thread. Piloted. Through-c
Page 769 and 770:
Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798:
• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826:
Index By Order Number Order No Cata
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Page 841 and 842:
Page 843 and 844:
Metalcutting Safety Metalcutting Sa
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