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KM SYSTEM HSK SYSTEM BT SYSTEM CV SYSTEM DV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES HSK 50C Shank Tools Hydraulic Chucks — Standard Line — Metric Pre-balanced G6.3 @ 15,000 rpm. Runout ≤0,003mm (.0001"). External side actuation adjustment stop, giving 10mm (3/8") axial adjustment. HC-HSK form C — Metric order number catalog number D1 D2 L1 L2 L9 V kg actuation wrench wrench sizeactuation screw stop screw wrench wrench sizestop screw 1245497 HSK50CHC06060M 6 25,7 60 30 26 10 0,50 170.135 5 MM 170.002 2.5 MM 1245498 HSK50CHC08060M 8 27,7 60 30 26 10 0,50 170.135 5 MM 170.002 2.5 MM 1245499 HSK50CHC10065M 10 29,7 65 36 30 10 0,60 170.135 5 MM 170.002 2.5 MM 1245500 HSK50CHC12075M 12 31,6 75 46 36 10 0,80 170.135 5 MM 170.002 2.5 MM 1245501 HSK50CHC14075M 14 33,6 75 47 36 10 0,90 170.135 5 MM 170.003 3 MM 1245502 HSK50CHC16080M 16 37,6 80 53 39 10 1,00 170.135 5 MM 170.003 3 MM 1245503 HSK50CHC18080M 18 39,6 80 54 39 10 1,00 170.135 5 MM 170.003 3 MM 1245504 HSK50CHC20080M 20 41,6 80 54 40 10 1,10 170.135 5 MM 170.003 3 MM IMPORTANT: Do not overtorque actuation screw. Use supplied wrench and tighten by hand until stop is felt. Hydraulic chuck technical section, see page 805. Supplied with stop screw and actuation wrench. SEFAS chamfering rings cannot be used on the slim-style hydraulic chucks. Reduction sleeves are available and must be ordered separately; see page 643. Hydraulic Chucks — Trend Line — Metric Pre-balanced G6.3 @ 15,000 rpm. Runout ≤0,003mm (.0001"). Through-the-toolholder coolant capability. 10mm (3/8") axial adjustment stop through center of tool. HC Trend-HSK form C — Metric order number catalog number D1 D2 L1 L2 L9 V kg actuation wrench wrench sizeactuation screw stop screw wrench wrench sizestop screw 1809989 HSK50CHCT06060M 6 25,7 60 30 26 10 0,50 170.135 5 MM 170.003 3 MM 1809990 HSK50CHCT08060M 8 27,7 60 30 26 10 0,60 170.135 5 MM 170.003 3 MM 1809991 HSK50CHCT10065M 10 29,7 65 36 30 10 0,60 170.135 5 MM 170.003 3 MM 1809992 HSK50CHCT12075M 12 31,6 75 46 36 10 0,70 170.135 5 MM 170.003 3 MM 1810013 HSK50CHCT14075M 14 33,6 75 47 36 10 0,70 170.135 5 MM 170.135 5 MM 1810014 HSK50CHCT16080M 16 37,6 80 53 39 10 0,80 170.135 5 MM 170.135 5 MM 1810015 HSK50CHCT18080M 18 39,6 80 54 39 10 0,80 170.135 5 MM 170.135 5 MM 1810016 HSK50CHCT20080M 20 41,6 80 54 40 10 0,80 170.135 5 MM 170.135 5 MM IMPORTANT: Do not overtorque actuation screw. Use supplied wrench and tighten by hand until stop is felt. Hydraulic chuck technical section, see page 805. Supplied with stop screw and actuation wrench. SEFAS chamfering rings cannot be used on the slim-style hydraulic chucks. Reduction sleeves are available and must be ordered separately; see page 643. 420 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Hydraulic Chucks — Standard Line — Metric Grip (2:1 advantage). Snap-in locknut design retains the collet. HSK 50C Shank Tools ER Single-Angle Collet Chucks KM SYSTEM Collet Capacity mm inch ER Collet Series min. max. min. max. ER16 0,5 10,0 .02 .41 ER25 1,0 16,0 .04 .63 ER32 2,0 20,0 .08 .81 HSK SYSTEM ER-HSK form C — Hex Nut Design BT SYSTEM order number catalog number collet series D11 L1 L9 V kg 1139074 HSK50CER16060M ER16 28 60 28 5 0,38 Spare Parts catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw HSK50CER16060M LNHSER16M OEW25M 40 56 SS044038G 4 MM CV SYSTEM DV SYSTEM ER-HSK form C — Round Nut Design Spare Parts order number catalog number CST collet series D11 L1 L9 V kg 1120659 HSK50CER25070M ER25 42 70 40 5 0,50 1126932 HSK50CER32075M ER32 50 75 46 4 0,66 catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw HSK50CER25070M LNSER25M ER25WM 104 104 SS075041G 4 MM & 5/32 HSK50CER32075M LNSER32M ER32WM 136 136 SS094041G 4 MM & 5/32 INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES STRAIGHT SHANK QC / R8 SYSTEMS Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. ER standard straight-bore collets, see page 690 ER tap collets, see page 690. ER TCT tension-only tap collets, see page 690. To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 421
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372: Grip (2:1 advantage). Snap-in lock
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Page 375 and 376: Slim design. Pre-balanced G2.5 @ 1
Page 379 and 380: Heavy and fine milling capabilities
Page 383 and 384: Through-the-toolholder coolant capa
Page 385 and 386: Balanced-by-design. Through-the-to
Page 387 and 388: No through-the-toolholder coolant c
Page 389 and 390: HSK 63A Shank Tools HSK Modular Ada
Page 399 and 400: HSK 100A Shank Tools Shrink Fit Too
Page 411 and 412: No through-the-toolholder coolant c
Page 413 and 414: For HSK adapters to DIN 69893-1 for
Page 415 and 416: HSK Shank Tools - form C DIN 69893
Page 421: HSK 40C Shank Tools Bar Blank Mach
Page 429 and 430: HSK Shank Tools - Form E DIN 69893
Page 431 and 432: Chucks ≤ ø 12mm (≤ ø 1/2") ar
Page 435 and 436: HSK Shank Tools DIN 69893 part 1, f
Page 437 and 438: Pre-balanced G2.5 @ 15,000 rpm. Th
Page 439 and 440: HSK 80F (Pin) Shank Tools ER Single
Page 441 and 442: BT TABLE OF CONTENTS BT30..........
Page 443 and 444: BT Shank Tools Meets or exceeds JI
Page 447 and 448: Tremendous Grip (3:1 advantage). B
Page 449 and 450: Grip 1:1. Balanced-by-design. Thr
Page 453 and 454: For KM adapters. Through-the-toolh
Page 455 and 456: TT-BT form B/AD — Inch (continued
Page 457 and 458: BT 40 Shank Tools Hydraulic Chucks
Page 463 and 464: Grip (2:1 advantage). Pre-balanced
Page 465 and 466: BT 40 Shank Tools ER Single-Angle C
Page 471 and 472: BT 40 Shank Tools Shell Mill Adapte
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No through-the-toolholder coolant c
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BT 40 Shank Tools Morse Taper Adapt
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For KM adapters. Through-the-toolh
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Pre-balanced G6.3 @ 15,000 rpm. Ru
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Slim design. Pre-balanced G6.3 @ 1
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Balanced-by-design. Runout ≤0,00
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Grip 1:1. Balanced-by-design. Thr
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
Page 603 and 604:
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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Page 619 and 620:
R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
Page 681 and 682:
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Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
Page 711 and 712:
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Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
Page 721 and 722:
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
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Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
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Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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Tooling Systems

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