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QC / R8 SYSTEMS DV SYSTEM CV SYSTEM BT SYSTEM HSK SYSTEM KM SYSTEM DV 40 Shank Tools TG Single-Angle Collet Chucks Tremendous Grip (3:1 advantage). Balanced-by-design. Through-the-toolholder coolant capability — form AD. Collet Capacity mm inch TG Collet Series min. max. min. max. TG75 2,6 20,0 3/64 3/4 TG100 2,6 25,5 5/64 1 TG150 11,6 40,0 23/64 1 1/2 TG-DV form AD — Round Nut order number catalog number collet series D11 L1 L9 V kg locknut wrench wrench Nm stop screw wrench sizestop screw 1191962 DV40TG075070M TG75 50 70 54 14 1,14 LNA075M HSW45M 136 SS081041G 4 MM & 5/32 1156385 DV40TG100080M TG100 60 80 70 23 1,30 LNA100M HSW58M 203 SS112041G 4 MM & 5/32 1263986 DV40TG100100M TG100 60 100 70 43 1,49 LNA100M HSW58M 203 SS112041G 4 MM & 5/32 1191963 DV40TG100150M TG100 60 150 70 70 1,99 LNA100M HSW58M 203 SS112041G 4 MM & 5/32 1191964 DV40TG150125M TG150 85 125 86 52 2,57 LNA150M HSW80M 271 SS112041G 4 MM & 5/32 Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. Interchangeable locknuts, coolant-style locknuts, and coolant discs are available and must be ordered separately; see page 746. Stop screw coolant caps are available and must be ordered separately; see page 757. Balanceable/Interchangeable locknuts are available and must be ordered separately; see page 740. TG standard straight-bore collets, see page 657. TG tap collets, see page 657. For retention knobs, see page 764. INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES STRAIGHT SHANK 570 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Grip (2:1 advantage). Through-the-toolholder coolant capability — form AD or form B. DV 40 Shank Tools ER Single-Angle Collet Chucks KM SYSTEM Collet Capacity mm inch ER Collet Series min. max. min. max. ER16 0,5 10,0 .02 .41 ER20 0,5 13,0 .02 .50 ER25 1,0 16,0 .04 .63 ER32 2,0 20,0 .08 .81 ER40 3,0 26,0 .12 1.00 HSK SYSTEM BT SYSTEM ER-DV form B/AD — Hex Nut Design order number catalog number collet series D11 L1 L9 V kg 1770957 DV40BER16070M ER16 28 70 32 48 0,96 1770958 DV40BER16120M ER16 28 120 32 48 1,14 Spare Parts (continued on next page) catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw DV40BER16070M LNHSER16M OEW25M 40.000 56 SS044038G 4 MM & 5/32 DV40BER16120M LNHSER16M OEW25M 40.000 56 SS044038G 4 MM & 5/32 CV SYSTEM DV SYSTEM QC / R8 SYSTEMS INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES STRAIGHT SHANK To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 571
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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• Through-the-toolholder coolant
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Grip 1:1. Balanced-by-design. Thr
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
Page 521 and 522: CV 40 Shank Tools ER Single-Angle C
Page 523 and 524: Balanced-by-design. 5/8" - 11 UNC
Page 525 and 526: Balanced-by-design. Through-the-to
Page 529 and 530: CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532: CV 40 Shank Tools KM Modular Adapte
Page 533 and 534: CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536: CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538: Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540: Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542: CV 50 Shank Tools TG Flush Face Sin
Page 543 and 544: Tremendous Grip (3:1 advantage) Ba
Page 545 and 546: CV 50 Shank Tools ER Short Single-A
Page 547 and 548: CV 50 Shank Tools ER Single-Angle C
Page 553 and 554: Through-the-toolholder coolant capa
Page 555 and 556: No through-the-toolholder coolant c
Page 557 and 558: CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560: CV 50 Shank Tools KM Modular Adapte
Page 561 and 562: Precision Deburring • Superior Po
Page 563 and 564: DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566: DV Shank Tools Meets or exceeds DI
Page 567 and 568: DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 571: Tremendous Grip (3:1 advantage). Ba
Page 575 and 576: Grip 1:1. Balanced-by-design. Thr
Page 577 and 578: • Through-the-toolholder coolant
Page 583 and 584: For KM adapters. Through-the-toolh
Page 585 and 586: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 587 and 588: DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590: Balanced-by-design. Runout ≤0,00
Page 591 and 592: Tremendous Grip (3:1 advantage). B
Page 593 and 594: DV 50 Shank Tools ER Single-Angle C
Page 595 and 596: Grip 1:1. Balanced-by-design. Thr
Page 601 and 602: Rapid-change style. Tension and co
Page 603 and 604: For KM adapters. Through-the-toolh
Page 605 and 606: QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608: Quick-change (QC) shank design is s
Page 609 and 610: Grip (1:1). Balanced-by-design. 1
Page 617 and 618: No through-the-toolholder coolant c
Page 619 and 620: R8 Shank Tools Introduction KM SYST
Page 621 and 622: R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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