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QC / R8 SYSTEMS DV SYSTEM CV SYSTEM BT SYSTEM HSK SYSTEM KM SYSTEM DV 40 Shank Tools Whistle Notch Adapters — Short Through-the-toolholder coolant capability — form AD or form B. Suitable for cutting tool shanks to DIN 6535 form HE & DIN 1835 form E. Axial adjustment. SWN-DV form B/AD — Metric order number catalog number D1 D2 L1 L9 V kg clamp screw wrench sizeclamp screw Nm stop screw wrench sizestop screw 1134537 DV40BSWN25075M 25 65 75 43 12 2,00 SS03M027 10 MM 135 571.066 10 MM 1134538 DV40BSWN32075M 32 72 75 48 12 2,10 SS03M029 10 MM 160 571.066 10 MM IMPORTANT: Do not overtighten clamp screw; use torque recommendations above. Supplied with clamp screw and stop screw. Clamp screw or stop screw wrenches not included. For retention knobs, see page 764. End Mill Adapters Toolholders are factory set to the form B coolant supply position. When relocating coolant position screws, use of a removable liquid (small screw thread locker) is recommended. Through-the-toolholder coolant capability — form AD or form B. The toolholder can be easily converted to DIN 69871 form AD coolant supply; tightening screws will stop coolant from escaping through the flange. STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES EM-DV form B/AD — Metric order number catalog number D1 D2 L1 L9 kg clamp screw wrench sizeclamp screw Nm 1263781 DV40BEM06050M 6 25 50 40 0,88 SS03M012 3 MM 7 1263784 DV40BEM08050M 8 28 50 40 0,93 SS03M014 4 MM 15 1263787 DV40BEM10050M 10 35 50 45 0,97 SS03M018 5 MM 25 1263790 DV40BEM12050M 12 42 50 50 1,04 SS03M023 6 MM 35 1886608 DV40BEM14050M 14 44 50 50 1,06 SS03M023 6 MM 35 1263796 DV40BEM16063M 16 48 63 53 1,26 SS03M025 6 MM 50 1886606 DV40BEM18063M 18 50 63 53 1,27 SS03M025 6 MM 50 1263799 DV40BEM20063M 20 50 63 55 1,26 SS03M026 8 MM 95 1156378 DV40BEM25100M 25 65 100 60 2,28 SS03M027 10 MM 135 1237816 DV40BEM32100M 32 72 100 65 2,51 SS03M029 10 MM 160 IMPORTANT: Do not overtighten clamp screw; use torque recommendations above. Supplied with clamp screw. Clamp screw wrench not included. For retention knobs, see page 764. Toolholders are factory set to the form B coolant supply position. When relocating coolant position screws, use of a removable liquid (small screw thread locker) is recommended. The toolholder can be easily converted to DIN 69871 form AD coolant supply; tightening screws will stop coolant from escaping through the flange. 576 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Through-the-toolholder coolant capability — form AD. DV 40 Shank Tools Shell Mill Adapters KM SYSTEM SM-DV form AD — Metric — Cap Screw Design HSK SYSTEM wrench sizelock order number catalog number D1 D2 L1 kg lock screw screw Nm 1191949 DV40SM16035M 16 44 35 1,00 MS1294 6 MM 40 IMPORTANT: Do not overtighten lock screw; use torque recommendations above. Supplied with lock screw and drive keys. Interchangeable coolant-style lock screws are available and must be ordered separately; see page 758. Lock screw wrench not included. For retention screws, see page 764. INDEX TECHNICAL ACCESSORIES BT SYSTEM QC / R8 SYSTEMS CV SYSTEM DV SYSTEM What tool do I need? Refer to the beginning of this book and review the selection guide. STRAIGHT SHANK COLLETS / SLEEVES To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 577
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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• Through-the-toolholder coolant
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Grip 1:1. Balanced-by-design. Thr
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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Page 527 and 528: Balanced-by-design. 5/8" - 11 UNC
Page 529 and 530: CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532: CV 40 Shank Tools KM Modular Adapte
Page 533 and 534: CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536: CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538: Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540: Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542: CV 50 Shank Tools TG Flush Face Sin
Page 543 and 544: Tremendous Grip (3:1 advantage) Ba
Page 545 and 546: CV 50 Shank Tools ER Short Single-A
Page 547 and 548: CV 50 Shank Tools ER Single-Angle C
Page 553 and 554: Through-the-toolholder coolant capa
Page 555 and 556: No through-the-toolholder coolant c
Page 557 and 558: CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560: CV 50 Shank Tools KM Modular Adapte
Page 561 and 562: Precision Deburring • Superior Po
Page 563 and 564: DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566: DV Shank Tools Meets or exceeds DI
Page 567 and 568: DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 571 and 572: Tremendous Grip (3:1 advantage). Ba
Page 573 and 574: Grip (2:1 advantage). Through-the-
Page 575 and 576: Grip 1:1. Balanced-by-design. Thr
Page 577: • Through-the-toolholder coolant
Page 583 and 584: For KM adapters. Through-the-toolh
Page 585 and 586: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 587 and 588: DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590: Balanced-by-design. Runout ≤0,00
Page 591 and 592: Tremendous Grip (3:1 advantage). B
Page 593 and 594: DV 50 Shank Tools ER Single-Angle C
Page 595 and 596: Grip 1:1. Balanced-by-design. Thr
Page 601 and 602: Rapid-change style. Tension and co
Page 603 and 604: For KM adapters. Through-the-toolh
Page 605 and 606: QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608: Quick-change (QC) shank design is s
Page 609 and 610: Grip (1:1). Balanced-by-design. 1
Page 613 and 614: Balanced-by-design. 5/8" - 11 UNC
Page 617 and 618: No through-the-toolholder coolant c
Page 619 and 620: R8 Shank Tools Introduction KM SYST
Page 621 and 622: R8 Shank Tools Shell Mill Adapters
Page 623 and 624: Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626: Straight-shank toolholder extension
Page 627 and 628: Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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