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ModBORE Boring Systems DV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES CV SYSTEM BT SYSTEM HSK SYSTEM KM SYSTEM Single-Point Cutters for Fine Boring — with KM Connection Diameters from .945" to 6.024" (24mm to 153mm). Standard Inserts The ModBORE system uses industry-standard carbide to assist in reducing tool inventories. Inserts are available in a wide variety of high-performance Kennametal grades, coatings, and chip-control geometries to handle your specific machining applications. Build to Length Increase boring reach with KM extensions or reducers to customize the tool to meet your specific requirements. Limited Component Requirements Seven tools cover the entire product range. Through-Coolant Use of coolant improves tool life and surface finish, and promotes chip evacuation. All KM ModBORE tooling provides through coolant. Accurate Adjustment Precision-ground micrometric screw enables fine adjustment for diameter settings. The adjustment is free from backlash and play. Each division indicator on the dial equals .0004" (0,01mm) on diameter. Strong Locking Mechanism Diameter setting does not change when tool is “locked-in” for operation. Bore size stays consistent even at high RPMs. Optimum Cutting Geometry Inserts are located on tool centerline for accurate adjustment and performance. Limited Hardware Requirements Five different sizes of spare insert holders accommodate seven fine-boring tools. 188 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM40 ModBORE Boring Systems Rough Boring Systems Preset on tool setter. Blade set included. KM SYSTEM RBHT-F — 0° Lead HSK SYSTEM BR1 bore range L1 D2 order number catalog number mm inch mm inch mm inch cartridge 1 spare parts pkg 1135795 KM40RBHT4090F 39,500-50,500 1.5551-1.9882 90 3.543 32 1.26 B40-RBHT-09F PKG3201 Blade gage insert is CC..T32.52. ModBORE technical section, see page 820. BT SYSTEM Preset on tool setter. Blade set included. DV SYSTEM CV SYSTEM RBHT-K — 20° Lead BR1 bore range L1 D2 order number catalog number mm inch mm inch mm inch cartridge 1 spare parts pkg 1128463 KM40RBHT4090K 39,500-50,500 1.5551-1.9882 87 3.427 32 1.26 B40-RBHT-09K PKG3201 Blade gage insert is CC..T32.52. ModBORE technical section, see page 820. .0004" (0,01mm) diameter adjustment. Insert holder included. Fine Boring Single Cutters QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES FBHS — 0° Lead BR1 bore range L1 D2 spare order number catalog number mm inch mm inch mm inch cartridge 1 parts pkg. 1133315 KM40FBHS4090 40 1.5748-2.0079 90 3.543 32 1.26 R40FBHS06 PKG3202 INDEX TECHNICAL ACCESSORIES Blade gage insert is CC..T32.52. ModBORE technical section, see page 820. To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 189
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units TOP NOTCH Thread
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units P-Clamping COLLE
Page 139 and 140: KM40 Cutting Units P-Clamping COLLE
Page 141 and 142: KM40 Cutting Units Screw-On Inserts
Page 145 and 146: KM40 Cutting Units TOP NOTCH Profil
Page 147 and 148: KM40 Cutting Units Wheel Turning HS
Page 149 and 150: KM40 Cutting Units TOP NOTCH Thread
Page 151 and 152: KM40 Cutting Units A3/A4 Modular De
Page 153 and 154: A4 Modular Blades A4M-M — Straigh
Page 155 and 156: A4 Groove & Turn Modular Blades A4M
Page 157 and 158: A3 Deep-Grooving Modular Blades A3M
Page 159 and 160: KM40 Cutting Units A2 Cut-Off Block
Page 161 and 162: KM40 Internal Cutting Units Kenloc
Page 165 and 166: KM40 Internal Cutting Units P-Clamp
Page 167 and 168: KM40 Internal Steel Cutting Units S
Page 171 and 172: KM40 Internal Carbide Cutting Units
Page 173 and 174: KM40 Internal Cutting Units TOP NOT
Page 175 and 176: KM40 Internal Steel Cutting Units T
Page 177 and 178: KM40 Internal Cutting Units LT Thre
Page 179 and 180: Balanced by design. Manufactured r
Page 181 and 182: KM40 Shank Tools ER — Single-Angl
Page 183 and 184: KM40 Shank Tools Drill Chucks KM SY
Page 185 and 186: KM40 Shank Tools SM — Shell Mill
Page 187 and 188: KM40 DFR DRILL-FIX Drills DFR — 2
Page 189: KM40 DFT DRILL-FIX Drills DFT — 2
Page 193 and 194: KM40 Adapters STRAIGHT SHANK HSK SY
Page 195 and 196: KM50 Cutting Units Kenclamp STRAIGH
Page 197 and 198: KM50 Cutting Units Kenclamp STRAIGH
Page 199 and 200: KM50 Cutting Units Kenclamp QC / R8
Page 201 and 202: KM50 Cutting Units Kenclamp INDEX T
Page 203 and 204: KM50 Cutting Units Kenloc BT SYSTEM
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Page 207 and 208: KM50 Cutting Units Kenloc COLLETS /
Page 209 and 210: KM50 Cutting Units Kenloc INDEX TEC
Page 211 and 212: KM50 Cutting Units P-Clamping COLLE
Page 213 and 214: KM50 Cutting Units P-Clamping INDEX
Page 217 and 218: KM50 Cutting Units Kendex TNT Ceram
Page 219 and 220: KM50 Cutting Units Kendex TNT Ceram
Page 221 and 222: KM50 Cutting Units TOP NOTCH Profil
Page 223 and 224: KM50 Cutting Units TOP NOTCH Thread
Page 225 and 226: KM50 Cutting Units A3/A4 Modular De
Page 227 and 228: Metalcutting Education Premier sour
Page 235 and 236: KM50 Internal Carbide Cutting Units
Page 237 and 238: KM50 Internal Cutting Units TOP NOT
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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