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THINK TOOLING SYSTEMS, THINK KENNAMETAL. MSTOOLINGSYSTEM OOLINGSYSTEMSTOO STEMSTOOLINGSYSTE 2
Kennametal is a world leader in the development, manufacture, application, and supply of metalcutting tools and services — and the undisputed top global maker of mining and highway-construction tooling. No matter what your industry, Kennametal will significantly boost your manufacturing competitiveness! THE POWER OF THE KENNAMETAL ENTERPRISE • Documented annual customer cost-savings from 10% to 30%. • Thousands of new, top-quality products each year. • 40% of revenue from new products developed within the last five years. • Over $2.3-billion in annual global sales. • 13,500 employees in more than 60 countries. • 1,000 highly trained staffers in cutting and wear solutions. DEVELOPING INNOVATIVE CUSTOMER SOLUTIONS • Our tooling innovations and process-optimization services enable you to greatly reduce cost-per-part time and expense. • Globally recognized for our continuous commitment to R&D and breakthrough technology. • Seven worldwide and highly focused R&D facilities. INTENSELY DEDICATED EMPLOYEES • Our Field Sales force consists of application experts who work directly on your shop floor to solve problems — while increasing your productivity. STOOLING LINGSYST MSTOOLING 3 WWW.KENNAMETAL.COM
Page 1 and 2: GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
Page 3: WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
Page 7 and 8: YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
Page 9 and 10: WWW.KENNAMETAL.COM STOOLING LINGSYS
Page 11 and 12: Toolholder Selection System KM Groo
Page 13 and 14: Toolholder Selection System Drillin
Page 15 and 16: Toolholder Selection System Milling
Page 17 and 18: KM ® TABLE OF CONTENTS KM Overview
Page 19 and 20: KM Tooling System Overview The Kenn
Page 21 and 22: KM Cutting Units Identification Sys
Page 23 and 24: KM Integral Steel and Carbide Shank
Page 25 and 26: PRESENTING Kennametal Complete —
Page 27 and 28: KM Integral Steel and Carbide Shank
Page 29 and 30: KM Rotating Tools Identification Sy
Page 31 and 32: KM-LOC Clamping Units Lathe INDEX T
Page 33 and 34: KM-LOC Clamping Units Lathe INDEX T
Page 35 and 36: KM-LOC II Clamping Units Lathe HSK
Page 37 and 38: KM-LOC II Clamping Units Lathe STRA
Page 39 and 40: KM-LOC II Clamping Units Lathe INDE
Page 41 and 42: KM Manual Clamping Units Lathe INDE
Page 43 and 44: KM Manual Clamping Units Lathe KM S
Page 45 and 46: KM Manual Clamping Units Lathe KM S
Page 47 and 48: KM Manual Clamping Units Lathe L21
Page 49 and 50: KM Automatic Clamping Units Lathe K
Page 51 and 52: Introducing the tooling program as
Page 53 and 54: Operating Instructions for KM25 and
Page 55 and 56:
KM25 Cutting Units Kenloc COLLETS /
Page 57 and 58:
Page 59 and 60:
KM25 Cutting Units Kenloc DV SYSTEM
Page 61 and 62:
KM25 Cutting Units Screw-On Inserts
Page 63 and 64:
Page 65 and 66:
KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
Page 71 and 72:
KM25 Cutting Units A2 Modular Blade
Page 73 and 74:
KM25 Adapters Accessories INDEX TEC
Page 75 and 76:
KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
Page 117 and 118:
KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
Page 121 and 122:
KM40 Cutting Units Kenclamp STRAIGH
Page 123 and 124:
Page 125 and 126:
KM40 Cutting Units Kenclamp QC / R8
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Page 131 and 132:
Page 133 and 134:
Page 135 and 136:
KM40 Cutting Units P-Clamping COLLE
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Page 145 and 146:
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
Page 161 and 162:
KM40 Internal Cutting Units Kenloc
Page 163 and 164:
Page 165 and 166:
KM40 Internal Cutting Units P-Clamp
Page 167 and 168:
Page 169 and 170:
Page 171 and 172:
KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
Page 185 and 186:
KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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Page 197 and 198:
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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Page 213 and 214:
KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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Page 231 and 232:
Page 233 and 234:
Page 235 and 236:
KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
Page 257 and 258:
KM63UT Cutting Units Kenclamp STRAI
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Page 261 and 262:
Page 263 and 264:
KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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Page 277 and 278:
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
Page 309 and 310:
Through-the-toolholder coolant capa
Page 311 and 312:
KM63UT Shank Tools SM — Shell Mil
Page 313 and 314:
ModBORE Boring Systems Rough Boring
Page 315 and 316:
KM63UT Adapters COLLETS / SLEEVES S
Page 317 and 318:
KM63XMZ Multi-Tasking BT SYSTEM CV
Page 319 and 320:
KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Page 331 and 332:
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Grip (2:1 advantage). Balanced-by-
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Page 337 and 338:
Page 339 and 340:
KM63XMZ Shank Tools CS — Combi-Ty
Page 341 and 342:
KM63XMZ Adapters Romicron Adapters
Page 343 and 344:
KM80ATC Multi-Tasking KM80ATC — S
Page 345 and 346:
KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
Page 355 and 356:
KM80ATC Adapters Straight Shank Ada
Page 357 and 358:
KM80ATC Adapters INDEX TECHNICAL AC
Page 359 and 360:
HSK TABLE OF CONTENTS HSK40A.......
Page 361 and 362:
HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
Page 369 and 370:
HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372:
Grip (2:1 advantage). Snap-in lock
Page 373 and 374:
Pre-balanced G2.5 @ 15,000 rpm. Ru
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Page 377 and 378:
Page 379 and 380:
Heavy and fine milling capabilities
Page 381 and 382:
Page 383 and 384:
Page 385 and 386:
Page 387 and 388:
No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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Page 395 and 396:
Page 397 and 398:
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HSK 100A Shank Tools Shrink Fit Too
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Page 405 and 406:
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Page 409 and 410:
Page 411 and 412:
Page 413 and 414:
For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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Page 419 and 420:
Page 421 and 422:
HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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Page 427 and 428:
Page 429 and 430:
HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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Page 435 and 436:
HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
Page 441 and 442:
BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Page 447 and 448:
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
Page 457 and 458:
BT 40 Shank Tools Hydraulic Chucks
Page 459 and 460:
Page 461 and 462:
Page 463 and 464:
Grip (2:1 advantage). Pre-balanced
Page 465 and 466:
BT 40 Shank Tools ER Single-Angle C
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Page 469 and 470:
Page 471 and 472:
BT 40 Shank Tools Shell Mill Adapte
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Page 475 and 476:
BT 40 Shank Tools Morse Taper Adapt
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Page 481 and 482:
Page 483 and 484:
Page 485 and 486:
Balanced-by-design. Runout ≤0,00
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Page 489 and 490:
Page 491 and 492:
Page 493 and 494:
Page 495 and 496:
Page 497 and 498:
Page 499 and 500:
Page 501 and 502:
Page 503 and 504:
Custom Tooling Systems Solutions Wh
Page 505 and 506:
CV TABLE OF CONTENTS CV40 - forms B
Page 507 and 508:
CV Shank Tools Kennametal's "balan
Page 509 and 510:
TT-CV form B/AD — Inch Cutting To
Page 511 and 512:
HC Slim-CV form B/AD — Metric (co
Page 513 and 514:
CV 40 Shank Tools Hydraulic Chucks
Page 515 and 516:
CV 40 Shank Tools Milling Chucks
Page 517 and 518:
Page 519 and 520:
CV 40 Shank Tools ER Short Single-A
Page 521 and 522:
CV 40 Shank Tools ER Single-Angle C
Page 523 and 524:
Balanced-by-design. 5/8" - 11 UNC
Page 525 and 526:
Page 527 and 528:
Page 529 and 530:
CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532:
CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536:
CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538:
Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540:
Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542:
CV 50 Shank Tools TG Flush Face Sin
Page 543 and 544:
Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
Page 547 and 548:
CV 50 Shank Tools ER Single-Angle C
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Page 551 and 552:
Page 553 and 554:
Page 555 and 556:
Page 557 and 558:
CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560:
CV 50 Shank Tools KM Modular Adapte
Page 561 and 562:
Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570:
Page 571 and 572:
Tremendous Grip (3:1 advantage). Ba
Page 573 and 574:
Grip (2:1 advantage). Through-the-
Page 575 and 576:
Page 577 and 578:
Page 579 and 580:
Page 581 and 582:
Page 583 and 584:
Page 585 and 586:
Page 587 and 588:
DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590:
Balanced-by-design. Runout ≤0,00
Page 591 and 592:
Page 593 and 594:
DV 50 Shank Tools ER Single-Angle C
Page 595 and 596:
Page 597 and 598:
Page 599 and 600:
Page 601 and 602:
Rapid-change style. Tension and co
Page 603 and 604:
Page 605 and 606:
QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
Page 611 and 612:
Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
Page 621 and 622:
R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
Page 629 and 630:
Page 631 and 632:
General Engineering Kennametal enab
Page 633 and 634:
Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
Page 641 and 642:
Grip 1:1. Industry-standard Ericks
Page 643 and 644:
Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
Page 657 and 658:
Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660:
Provides "Tremendous Grip" (3:1 adv
Page 661 and 662:
TG50 Collet — Inch (continued fro
Page 663 and 664:
Twice as accurate as the standard T
Page 665 and 666:
Collets and Sleeves TG50 Single Ang
Page 667 and 668:
Page 669 and 670:
An economical way to purchase a gro
Page 671 and 672:
Page 673 and 674:
Page 675 and 676:
Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
Page 699 and 700:
Page 701 and 702:
Page 703 and 704:
Page 705 and 706:
Page 707 and 708:
Page 709 and 710:
ER40 Collet — Inch (continued fro
Page 711 and 712:
Page 713 and 714:
Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
Page 723 and 724:
DA100 Collet — Inch (continued fr
Page 725 and 726:
Page 727 and 728:
DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
Page 743 and 744:
Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
Page 747 and 748:
Accessories Collet Extractor — TG
Page 749 and 750:
Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
Page 755 and 756:
0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
Page 767 and 768:
Metric thread. Piloted. Through-c
Page 769 and 770:
Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798:
• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826:
Index By Order Number Order No Cata
Page 827 and 828:
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Page 835 and 836:
Page 837 and 838:
Page 839 and 840:
Page 841 and 842:
Page 843 and 844:
Metalcutting Safety Metalcutting Sa
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