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KM80ATC Cutting Units A3/A4 Modular Deep Grooving INDEX TECHNICAL ACCESSORIES QC / R8 SYSTEMS BT SYSTEM CV SYSTEM STRAIGHT SHANK COLLETS / SLEEVES DV SYSTEM HSK SYSTEM KM SYSTEM KGME L1 F blade clamp order number catalog number mm inch mm inch screw screw Right hand 2036392 KM80ATCKGMER50 58,0 2.283 40,5 1.594 MS1162 MS2002 Left hand 1961339 KM80ATCKGMEL50 58,0 2.283 40,5 1.594 MS1162 MS2002 A3/A4 Modular Blades see page 151. KGMS L1 F blade clamp order number catalog number mm inch mm inch screw screw Right hand 1599784 KM40KGMSR50 53,500 2.106 15,000 .591 MS1162 MS2002 Left hand 1599782 KM40KGMSL50 53,500 2.106 15,000 .591 MS1162 MS2002 A3/A4 modular blades, see page 151. 348 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM80ATC Shank Tools Boring Bar Adapters KM SYSTEM BA — Boring Bar Adapters (Internal and External Coolant) HSK SYSTEM Inch order number catalog number D1 D2 L1 L9 clamp screw wrench sizeclamp screw Nm ft.lbs 2024399 KM80ATCBA100276 1 2.95 2.756 2.24 MS1133 6 MM 45 33 2024400 KM80ATCBA125295 1 1/4 3.15 2.953 2.48 MS1133 6 MM 45 33 2024401 KM80ATCBA150413 1 1/2 3.15 4.134 2.95 MS1133 6 MM 45 33 2024402 KM80ATCBA200512 2 3.54 5.118 3.98 MS1133 6 MM 45 33 IMPORTANT: Do not overtighten clamp screw; use torque recommendations above. Supplied with clamp screw. Clamp screw wrench not included. BT SYSTEM CV SYSTEM Pre-balanced G2.5 @ 15,000 rpm. Manufactured runout ≤0,0075 mm (.0003"). Through-the-toolholder coolant capability. Suitable for carbide and HSS cutting tools (see requirements below). 10 mm (3/8") axial adjustment. Shrink Fit Thermo Tools DV SYSTEM QC / R8 SYSTEMS Cutting Tool Shank Requirements metric (ISO standard) Ra ≥ 0,8 µm surface finish cutting tool shank diameter tolerance 6 h6 0,000/ -0,008 8 & 10 h6 0,000/ -0,009 12, 14, 16 & 18 h6 0,000/ -0,011 20 & 25 h6 0,000/ -0,013 32, 40 & 50 h6 0,000/ -0,016 TT — Metric STRAIGHT SHANK COLLETS / SLEEVES order number catalog number D1 D2 D21 L1 L9 V stop screw wrench sizestop screw kg 3138897 KM80ATCTT10090M 10 24 32 90 31 10 TTSS08014M 4 MM 1,48 3138898 KM80ATCTT10170M 10 24 32 170 31 10 TTSS08014M 4 MM 2,04 3138936 KM80ATCTT12095M 12 24 32 95 36 10 TTSS10014M 5 MM 1,49 3138899 KM80ATCTT12160M 12 24 32 160 36 10 TTSS10014M 5 MM 1,94 3138900 KM80ATCTT14095M 14 27 34 95 36 10 TTSS10014M 5 MM 1,55 3138937 KM80ATCTT16100M 16 27 34 100 39 10 TTSS12014M 6 MM 1,56 3138938 KM80ATCTT18100M 18 33 42 100 39 10 TTSS12014M 6 MM 1,77 3138901 KM80ATCTT18160M 18 33 42 160 39 10 TTSS12014M 6 MM 2,47 3138902 KM80ATCTT20105M 20 33 42 105 39 10 TTSS16014M 8 MM 1,79 3138933 KM80ATCTT25115M 25 44 53 115 41 10 TTSS16014M 8 MM 2,36 3138939 KM80ATCTT32120M 32 44 53 120 47 10 TTSS16014M 8 MM 2,28 3138934 KM80ATCTT40130M 40 60 70 130 51 10 TTSS20014M 10 MM 3,50 3138935 KM80ATCTT50140M 50 69 79 140 56 10 TTSS20014M 10 MM 4,31 (continued on next page) INDEX TECHNICAL ACCESSORIES To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 349
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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Page 301 and 302: KM63UT Internal Steel Cutting Units
Page 303 and 304: Pre-balanced G2.5 @ 15,000 rpm. Ma
Page 305 and 306: Slim design. Pre-balanced G6.3 @ 1
Page 307 and 308: • Tremendous Grip (3:1 advantage)
Page 309 and 310: Through-the-toolholder coolant capa
Page 311 and 312: KM63UT Shank Tools SM — Shell Mil
Page 313 and 314: ModBORE Boring Systems Rough Boring
Page 315 and 316: KM63UT Adapters COLLETS / SLEEVES S
Page 317 and 318: KM63XMZ Multi-Tasking BT SYSTEM CV
Page 319 and 320: KM63XMZ Multi-Tasking KM63XMZ — S
Page 321 and 322: KM63XMZ Mazak Multi-Tasking INDEX T
Page 323 and 324: KM63XMZ Cutting Units P-Clamping IN
Page 325 and 326: KM63XMZ Cutting Units A2 Cut-Off Bl
Page 327 and 328: KM63XMZ Adapters BA — Boring Bar
Page 333 and 334: Grip (2:1 advantage). Balanced-by-
Page 335 and 336: • Through-the-toolholder coolant
Page 339 and 340: KM63XMZ Shank Tools CS — Combi-Ty
Page 341 and 342: KM63XMZ Adapters Romicron Adapters
Page 343 and 344: KM80ATC Multi-Tasking KM80ATC — S
Page 345 and 346: KM80ATC Cutting Units Kenclamp STRA
Page 347 and 348: KM80ATC Cutting Units Kenloc COLLET
Page 349: KM80ATC Cutting Units TOP NOTCH Thr
Page 353 and 354: KM80ATC Shank Tools TG — Single-A
Page 355 and 356: KM80ATC Adapters Straight Shank Ada
Page 357 and 358: KM80ATC Adapters INDEX TECHNICAL AC
Page 359 and 360: HSK TABLE OF CONTENTS HSK40A.......
Page 361 and 362: HSK Shank Tools DIN 69893 part 1, f
Page 363 and 364: HSK 40A Shank Tools Hydraulic Chuck
Page 365 and 366: Tremendous Grip (3:1 advantage). B
Page 367 and 368: Balanced-by-design. Through-the-to
Page 369 and 370: HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372: Grip (2:1 advantage). Snap-in lock
Page 373 and 374: Pre-balanced G2.5 @ 15,000 rpm. Ru
Page 375 and 376: Slim design. Pre-balanced G2.5 @ 1
Page 379 and 380: Heavy and fine milling capabilities
Page 387 and 388: No through-the-toolholder coolant c
Page 389 and 390: HSK 63A Shank Tools HSK Modular Ada
Page 399 and 400: HSK 100A Shank Tools Shrink Fit Too
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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Grip (2:1 advantage). Snap-in lock
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Through-the-toolholder coolant capa
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Balanced-by-design. Through-the-to
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No through-the-toolholder coolant c
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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Grip (2:1 advantage). Snap-in lock
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Tremendous Grip (3:1 advantage). B
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Heavy and fine milling capabilities
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Slim design. Pre-balanced G6.3 @ 1
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Balanced-by-design. Runout ≤0,00
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Grip (2:1 advantage). Balanced-by-
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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• Through-the-toolholder coolant
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
Page 603 and 604:
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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Grip (2:1 advantage). Balanced-by-
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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