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KM25 Cutting Units Screw-On Inserts COLLETS / SLEEVES DV SYSTEM BT SYSTEM CV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK HSK SYSTEM KM SYSTEM STGC 90° L1 F H1 insert shim order number catalog number mm inch mm inch mm inch insert 1 screw shim screw Right hand 2399489 KM25STGCR1630 30 1.181 16 .630 12,5 .492 TC..16T308/TC..3252 MS1156 SKTP343 SRS3 Left hand 2399490 KM25STGCL1630 30 1.181 16 .630 12,5 .492 TC..16T308/TC..3252 MS1156 SKTP343 SRS3 STJC 93° L1 F H1 insert shim order number catalog number mm inch mm inch mm inch insert 1 screw shim screw Right hand 2399491 KM25STJCR1630 30 1.181 16 .630 12,5 .492 TC..16T308/TC..3252 MS1156 SKTP343 SRS3 Left hand 2399492 KM25STJCL1630 30 1.181 16 .630 12,5 .492 TC..16T308/TC..3252 MS1156 SKTP343 SRS3 INDEX TECHNICAL ACCESSORIES SVJB 93° L1 F H1 insert shim order number catalog number mm inch mm inch mm inch insert 1 screw shim screw Right hand 3365589 KM25SVJBR1630 30 1.181 16 .630 12,5 .492 VB..160408/VB..332 MS1156 SKVN343 SRS3 Left hand 3365590 KM25SVJBL1630 30 1.181 16 .630 12,5 .492 VB..160408/VB..332 MS1156 SKVN343 SRS3 62 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM25 Cutting Units TOP NOTCH Threading and Grooving HSK SYSTEM BT SYSTEM CV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES DV SYSTEM KM SYSTEM NE 93° L1 F H1 clamp order number catalog number mm inch mm inch mm inch insert 1 clamp screw Right hand 2399462 KM25NER230 30 1.181 22 .866 12,5 .492 NG2L CM75 MS1200 2399494 KM25NER330 30 1.181 22 .866 12,5 .492 NG3L CM73LP MS2111 2399496 KM25NER430 30 1.181 24 .945 12,5 .492 NG4L CM73LP MS2111 Left hand 2399493 KM25NEL230 30 1.181 22 .866 12,5 .492 NG2R CM74 MS1200 2399495 KM25NEL330 30 1.181 22 .866 12,5 .492 NG3R CM72LP MS2111 2399497 KM25NEL430 30 1.181 24 .945 12,5 .492 NG4R CM72LP MS2111 NS 93° L1 F H1 clamp order number catalog number mm inch mm inch mm inch insert 1 clamp screw Right hand 2399498 KM25NSR230 30 1.181 16 .630 12,5 .492 NG2R CM74 MS1200 2399500 KM25NSR330 30 1.181 16 .630 12,5 .492 NG3R CM72LP MS2111 2399502 KM25NSR430 30 1.181 16 .630 12,5 .492 NG4R CM212LP MS2111 Left hand 2399499 KM25NSL230 30 1.181 16 .630 12,5 .492 NG2L CM75 MS1200 2399501 KM25NSL330 30 1.181 16 .630 12,5 .492 NG3L CM73LP MS2111 2399503 KM25NSL430 30 1.181 16 .630 12,5 .492 NG4L CM213LP MS2111 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 63
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
Page 3 and 4:
WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
Page 5 and 6:
Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
Page 13 and 14: Toolholder Selection System Drillin
Page 15 and 16: Toolholder Selection System Milling
Page 17 and 18: KM ® TABLE OF CONTENTS KM Overview
Page 19 and 20: KM Tooling System Overview The Kenn
Page 21 and 22: KM Cutting Units Identification Sys
Page 23 and 24: KM Integral Steel and Carbide Shank
Page 25 and 26: PRESENTING Kennametal Complete —
Page 27 and 28: KM Integral Steel and Carbide Shank
Page 29 and 30: KM Rotating Tools Identification Sy
Page 31 and 32: KM-LOC Clamping Units Lathe INDEX T
Page 33 and 34: KM-LOC Clamping Units Lathe INDEX T
Page 35 and 36: KM-LOC II Clamping Units Lathe HSK
Page 37 and 38: KM-LOC II Clamping Units Lathe STRA
Page 39 and 40: KM-LOC II Clamping Units Lathe INDE
Page 41 and 42: KM Manual Clamping Units Lathe INDE
Page 43 and 44: KM Manual Clamping Units Lathe KM S
Page 45 and 46: KM Manual Clamping Units Lathe KM S
Page 47 and 48: KM Manual Clamping Units Lathe L21
Page 49 and 50: KM Automatic Clamping Units Lathe K
Page 51 and 52: Introducing the tooling program as
Page 53 and 54: Operating Instructions for KM25 and
Page 55 and 56: KM25 Cutting Units Kenloc COLLETS /
Page 59 and 60: KM25 Cutting Units Kenloc DV SYSTEM
Page 61 and 62: KM25 Cutting Units Screw-On Inserts
Page 63: KM25 Cutting Units Screw-On Inserts
Page 67 and 68: KM25 Cutting Units A4 Groove & Turn
Page 69 and 70: KM25 Cutting Units A3 Cut-Off INDEX
Page 71 and 72: KM25 Cutting Units A2 Modular Blade
Page 73 and 74: KM25 Adapters Accessories INDEX TEC
Page 75 and 76: KM3225 Clamping Units Lathe KM SYST
Page 77 and 78: KM3225 Cutting Units Kenloc INDEX T
Page 79 and 80: KM3225 Cutting Units Kenloc STRAIGH
Page 81 and 82: KM3225 Cutting Units Kenloc STRAIGH
Page 83 and 84: KM3225 Cutting Units TOP NOTCH Groo
Page 85 and 86: KM3225 Cutting Units A3 Deep Groovi
Page 87 and 88: KM3225 Adapters BA — Boring Bar A
Page 89 and 90: KM32 Cutting Units Kenloc DV SYSTEM
Page 93 and 94: KM32 Cutting Units P-Clamping DV SY
Page 95 and 96: KM32 Cutting Units Screw-On Inserts
Page 97 and 98: KM32 Cutting Units TOP NOTCH Profil
Page 99 and 100: KM32 Cutting Units TOP NOTCH Thread
Page 101 and 102: KM32 Cutting Units Kendex Cut-Off K
Page 103 and 104: KM32 Internal Cutting Units P-Clamp
Page 105 and 106: KM32 Internal Steel Cutting Units S
Page 107 and 108: KM32 Internal Steel Cutting Units T
Page 109 and 110: KM32 Adapters Boring Bar Adapters I
Page 111 and 112: KM32 Adapters Boring Bar Adapters K
Page 113 and 114: KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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Page 125 and 126:
KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units Kenloc COLLETS /
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Screw-On Inserts
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KM40 Cutting Units TOP NOTCH Profil
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units TOP NOTCH Thread
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Steel Cutting Units S
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units TOP NOTCH Profil
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KM50 Cutting Units TOP NOTCH Thread
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Page 377 and 378:
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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Page 413 and 414:
For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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Page 419 and 420:
Page 421 and 422:
HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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Page 427 and 428:
Page 429 and 430:
HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Page 447 and 448:
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Page 463 and 464:
Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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Page 471 and 472:
BT 40 Shank Tools Shell Mill Adapte
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Page 475 and 476:
BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Page 495 and 496:
Page 497 and 498:
Page 499 and 500:
Page 501 and 502:
Page 503 and 504:
Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
Page 507 and 508:
CV Shank Tools Kennametal's "balan
Page 509 and 510:
TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
Page 513 and 514:
CV 40 Shank Tools Hydraulic Chucks
Page 515 and 516:
CV 40 Shank Tools Milling Chucks
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Page 519 and 520:
CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
Page 523 and 524:
Balanced-by-design. 5/8" - 11 UNC
Page 525 and 526:
Page 527 and 528:
Page 529 and 530:
CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532:
CV 40 Shank Tools KM Modular Adapte
Page 533 and 534:
CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538:
Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540:
Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542:
CV 50 Shank Tools TG Flush Face Sin
Page 543 and 544:
Tremendous Grip (3:1 advantage) Ba
Page 545 and 546:
CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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Page 551 and 552:
Page 553 and 554:
Page 555 and 556:
Page 557 and 558:
CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560:
CV 50 Shank Tools KM Modular Adapte
Page 561 and 562:
Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570:
Page 571 and 572:
Tremendous Grip (3:1 advantage). Ba
Page 573 and 574:
Grip (2:1 advantage). Through-the-
Page 575 and 576:
Page 577 and 578:
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Page 581 and 582:
Page 583 and 584:
Page 585 and 586:
Page 587 and 588:
DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
Page 591 and 592:
Page 593 and 594:
DV 50 Shank Tools ER Single-Angle C
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Page 597 and 598:
Page 599 and 600:
Page 601 and 602:
Rapid-change style. Tension and co
Page 603 and 604:
Page 605 and 606:
QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
Page 611 and 612:
Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
Page 621 and 622:
R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
Page 629 and 630:
Page 631 and 632:
General Engineering Kennametal enab
Page 633 and 634:
Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
Page 643 and 644:
Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
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One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660:
Provides "Tremendous Grip" (3:1 adv
Page 661 and 662:
TG50 Collet — Inch (continued fro
Page 663 and 664:
Twice as accurate as the standard T
Page 665 and 666:
Collets and Sleeves TG50 Single Ang
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Page 669 and 670:
An economical way to purchase a gro
Page 671 and 672:
Page 673 and 674:
Page 675 and 676:
Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
Page 699 and 700:
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Page 703 and 704:
Page 705 and 706:
Page 707 and 708:
Page 709 and 710:
ER40 Collet — Inch (continued fro
Page 711 and 712:
Page 713 and 714:
Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
Page 723 and 724:
DA100 Collet — Inch (continued fr
Page 725 and 726:
Page 727 and 728:
DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
Page 743 and 744:
Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
Page 747 and 748:
Accessories Collet Extractor — TG
Page 749 and 750:
Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
Page 755 and 756:
0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
Page 767 and 768:
Metric thread. Piloted. Through-c
Page 769 and 770:
Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798:
• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826:
Index By Order Number Order No Cata
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Page 839 and 840:
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Metalcutting Safety Metalcutting Sa
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