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KM SYSTEM HSK SYSTEM HSK 100A Shank Tools TG Single-Angle Collet Chucks Tremendous Grip (3:1 advantage). Balanced-by-design. Through-the-toolholder coolant capability. Reference or technical information is located in the front of this section, or in the technical section. STRAIGHT SHANK QC / R8 SYSTEMS DV SYSTEM CV SYSTEM BT SYSTEM Collet Capacity mm inch TG Collet Series min. max. min. max. TG50 1,1 13,5 1/32 17/32 TG75 2,6 20,0 3/64 3/4 TG100 2,6 25,5 5/64 1 TG150 11,6 40,0 23/64 1 1/2 TG Round-HSK form A — Metric order number catalog number collet series D11 L1 L9 V kg locknut locknut wrench Nm stop screw wrench sizestop screw 1086586 HSK100ATG050105M TG50 38 105 42 10 2,48 LNA050M HSW34M 68 SS056041G 4 MM & 5/32 1086587 HSK100ATG050160M TG50 38 160 42 58 3,06 LNA050M HSW34M 68 SS056041G 4 MM & 5/32 1085040 HSK100ATG075120M TG75 50 120 54 11 3,04 LNA075M HSW45M 136 SS081041G 4 MM & 5/32 1086588 HSK100ATG100140M TG100 60 140 70 12 3,79 LNA100M HSW58M 203 SS112041G 4 MM & 5/32 1086589 HSK100ATG150165M TG150 85 165 84 11 6,40 LNA150M HSW80M 271 SS162062G 4 MM & 5/32 Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. Interchangeable locknuts, coolant-style locknuts, and coolant discs are available and must be ordered separately; see page 746. Stop screw coolant caps are available and must be ordered separately; see page 757. Balanceable/Interchangeable locknuts are available and must be ordered separately; see page 740. TG standard straight-bore collets, see page 657. TG tap collets, see page 657. HSK coolant unit and wrench are available and must be ordered separately; see page 763. COLLETS / SLEEVES Presenting Kennametal’s High-Speed Drilling Solutions INDEX TECHNICAL ACCESSORIES SlimLine Chucks • Extra-long-reach holder, with thin profile, provides optimum concentricity! • Achieve unparalleled grip – no additional fixturing required! • Revolutionary and patented design delivers exceptional rigidity! • Ideal for super-fast boring, drilling, and reaming applications! 402 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Grip (2:1 advantage). Snap-in locknut design retains the collet. Balanced-by-design. Through-the-toolholder coolant capability. Collet Capacity mm inch ER Collet Series min. max. min. max. ER16 0,5 10,0 .02 .41 ER20 0,5 13,0 .02 .50 ER25 1,0 16,0 .04 .63 ER32 2,0 20,0 .08 .81 ER40 3,0 26,0 .12 1.00 ER-HSK form A — Hex Nut Design HSK 100A Shank Tools ER Single-Angle Collet Chucks KM SYSTEM HSK SYSTEM BT SYSTEM order number catalog number collet series D11 L1 L9 V kg 1086560 HSK100AER16100M ER16 28 100 32 27 2,26 1086561 HSK100AER16160M ER16 28 160 32 48 2,83 1086562 HSK100AER20100M ER20 34 100 36 7 2,33 CV SYSTEM Spare Parts catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw stop screw cone cap HSK100AER16100M LNHSER16M OEW25M 40 56 SS044038G 4 MM & 5/32 SSCC044 HSK100AER16160M LNHSER16M OEW25M 40 56 SS044038G 4 MM & 5/32 SSCC044 HSK100AER20100M LNHSER20M OEW30M 32 80 SS056041G 4 MM & 5/32 SSCC056 DV SYSTEM QC / R8 SYSTEMS ER-HSK form A — Round Nut Design order number catalog number collet series D11 L1 L9 V kg 1086563 HSK100AER25100M ER25 42 100 40 5 2,51 1086584 HSK100AER32100M ER32 50 100 45 4 2,70 1086585 HSK100AER40120M ER40 63 120 52 8 3,51 Spare Parts catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw stop screw cone cap HSK100AER25100M LNER25M ER25WM 104 104 SS075041G 4 MM & 5/32 SSCC075 HSK100AER32100M LNER32M ER32WM 136 136 SS094041G 4 MM & 5/32 SSCC094 HSK100AER40120M LNER40M ER40WM 176 176 SS112041G 4 MM & 5/32 SSCC112 Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. ER standard straight-bore collets, see page 690 ER tap collets, see page 690. ER TCT tension-only tap collets, see page 690. HSK coolant unit and wrench are available and must be ordered separately; see page 763. STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 403
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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Page 357 and 358: KM80ATC Adapters INDEX TECHNICAL AC
Page 359 and 360: HSK TABLE OF CONTENTS HSK40A.......
Page 361 and 362: HSK Shank Tools DIN 69893 part 1, f
Page 363 and 364: HSK 40A Shank Tools Hydraulic Chuck
Page 365 and 366: Tremendous Grip (3:1 advantage). B
Page 367 and 368: Balanced-by-design. Through-the-to
Page 369 and 370: HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372: Grip (2:1 advantage). Snap-in lock
Page 373 and 374: Pre-balanced G2.5 @ 15,000 rpm. Ru
Page 375 and 376: Slim design. Pre-balanced G2.5 @ 1
Page 379 and 380: Heavy and fine milling capabilities
Page 383 and 384: Through-the-toolholder coolant capa
Page 387 and 388: No through-the-toolholder coolant c
Page 389 and 390: HSK 63A Shank Tools HSK Modular Ada
Page 399 and 400: HSK 100A Shank Tools Shrink Fit Too
Page 403: Heavy and fine milling capabilities
Page 411 and 412: No through-the-toolholder coolant c
Page 413 and 414: For HSK adapters to DIN 69893-1 for
Page 415 and 416: HSK Shank Tools - form C DIN 69893
Page 421 and 422: HSK 40C Shank Tools Bar Blank Mach
Page 423 and 424: Hydraulic Chucks — Standard Line
Page 429 and 430: HSK Shank Tools - Form E DIN 69893
Page 431 and 432: Chucks ≤ ø 12mm (≤ ø 1/2") ar
Page 435 and 436: HSK Shank Tools DIN 69893 part 1, f
Page 437 and 438: Pre-balanced G2.5 @ 15,000 rpm. Th
Page 439 and 440: HSK 80F (Pin) Shank Tools ER Single
Page 441 and 442: BT TABLE OF CONTENTS BT30..........
Page 443 and 444: BT Shank Tools Meets or exceeds JI
Page 447 and 448: Tremendous Grip (3:1 advantage). B
Page 449 and 450: Grip 1:1. Balanced-by-design. Thr
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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Balanced-by-design. Through-the-to
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BT 40 Shank Tools Shell Mill Adapte
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No through-the-toolholder coolant c
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BT 40 Shank Tools Morse Taper Adapt
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For KM adapters. Through-the-toolh
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Slim design. Pre-balanced G6.3 @ 1
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Balanced-by-design. Runout ≤0,00
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Tremendous Grip (3:1 advantage). B
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Grip 1:1. Balanced-by-design. Thr
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
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DV 50 Shank Tools ER Single-Angle C
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Rapid-change style. Tension and co
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QC-R8 TABLE OF CONTENTS QC30.......
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Quick-change (QC) shank design is s
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Grip (1:1). Balanced-by-design. 1
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R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
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Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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Tooling Systems

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