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KM SYSTEM KM <strong>Tooling</strong> for Mill Turn Machines Identification System INDEX TECHNICAL ACCESSORIES COLLETS & SLEEVES DV SYSTEM QC & R8 SYSTEMS STRAIGHT SHANK CERAMIC MILLS SLOTTING CV SYSTEM BT SYSTEM HSK SYSTEM Kennametal Modular Feature Toolholder Style Special System Size Variance Hand of Tool Toolholder Style Left Right 26 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
KM Rotating Tools Identification System Identification System KM SYSTEM CV SYSTEM SLOTTING BT SYSTEM HSK SYSTEM Kennametal Modular Feature Toolholder Size Tool Gage Length Metric System Size DV SYSTEM INDEX TECHNICAL ACCESSORIES COLLETS & SLEEVES STRAIGHT SHANK QC & R8 SYSTEMS CERAMIC MILLS Toolholder Style Special Shrink Fit Thermo Toolholder Hydraulic Chuck - Standard Line Hydraulic Chuck - High Performance Hydraulic Chuck - Slim Line Hydraulic Chuck - Slim Line - Trend Milling Chuck - High Performance Tremendous-Grip Single-Angle Collet Chuck DIN 6499 Single-Angle Collet Chuck Double-Angle Collet Chuck Drill Chuck Whistle Notch (2°, metric; 5°, inch) Whistle Notch 2° - short - (not to DIN standard) Drill Adapter Weldon End Mill Adapter Whistle Notch - Weldon Chuck Adapter for Straight Shanks with Flat (drills) Driil Adpater for DFR-DFT Drills Shell Mill Adapter Combi Shell Mill Adapter Solid Tap Adapter Tension-Compression Tap Adapter Morse Taper Adapter Jacobs Taper Adapter DFR Drill Fix DFT Drill Fix Kennametal/Romicron Adapter ModBORE Roughing ModBORE Finishing KM Extensions-Reducers KM Offset Extensions Blank Spindle Plug Gage Bar To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 27
Page 1 and 2: GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
Page 3 and 4: WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
Page 5 and 6: Kennametal is a world leader in the
Page 7 and 8: YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
Page 9 and 10: WWW.KENNAMETAL.COM STOOLING LINGSYS
Page 11 and 12: Toolholder Selection System KM Groo
Page 13 and 14: Toolholder Selection System Drillin
Page 15 and 16: Toolholder Selection System Milling
Page 17 and 18: KM ® TABLE OF CONTENTS KM Overview
Page 19 and 20: KM Tooling System Overview The Kenn
Page 21 and 22: KM Cutting Units Identification Sys
Page 23 and 24: KM Integral Steel and Carbide Shank
Page 25 and 26: PRESENTING Kennametal Complete —
Page 27: KM Integral Steel and Carbide Shank
Page 31 and 32: KM-LOC Clamping Units Lathe INDEX T
Page 33 and 34: KM-LOC Clamping Units Lathe INDEX T
Page 35 and 36: KM-LOC II Clamping Units Lathe HSK
Page 37 and 38: KM-LOC II Clamping Units Lathe STRA
Page 39 and 40: KM-LOC II Clamping Units Lathe INDE
Page 41 and 42: KM Manual Clamping Units Lathe INDE
Page 43 and 44: KM Manual Clamping Units Lathe KM S
Page 45 and 46: KM Manual Clamping Units Lathe KM S
Page 47 and 48: KM Manual Clamping Units Lathe L21
Page 49 and 50: KM Automatic Clamping Units Lathe K
Page 51 and 52: Introducing the tooling program as
Page 53 and 54: Operating Instructions for KM25 and
Page 55 and 56: KM25 Cutting Units Kenloc COLLETS /
Page 57 and 58: KM25 Cutting Units Kenloc COLLETS /
Page 59 and 60: KM25 Cutting Units Kenloc DV SYSTEM
Page 61 and 62: KM25 Cutting Units Screw-On Inserts
Page 63 and 64: KM25 Cutting Units Screw-On Inserts
Page 65 and 66: KM25 Cutting Units TOP NOTCH Thread
Page 67 and 68: KM25 Cutting Units A4 Groove & Turn
Page 69 and 70: KM25 Cutting Units A3 Cut-Off INDEX
Page 71 and 72: KM25 Cutting Units A2 Modular Blade
Page 73 and 74: KM25 Adapters Accessories INDEX TEC
Page 75 and 76: KM3225 Clamping Units Lathe KM SYST
Page 77 and 78: KM3225 Cutting Units Kenloc INDEX T
Page 79 and 80:
KM3225 Cutting Units Kenloc STRAIGH
Page 81 and 82:
KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units Kenloc COLLETS /
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units Screw-On Inserts
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units TOP NOTCH Thread
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
Page 117 and 118:
KM32 Shank Tools Jacobs Taper Adapt
Page 119 and 120:
ModBORE Boring Systems Rough Boring
Page 121 and 122:
KM40 Cutting Units Kenclamp STRAIGH
Page 123 and 124:
Page 125 and 126:
KM40 Cutting Units Kenclamp QC / R8
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Page 129 and 130:
Page 131 and 132:
Page 133 and 134:
Page 135 and 136:
KM40 Cutting Units P-Clamping COLLE
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Page 145 and 146:
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
Page 161 and 162:
KM40 Internal Cutting Units Kenloc
Page 163 and 164:
Page 165 and 166:
KM40 Internal Cutting Units P-Clamp
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Page 169 and 170:
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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Page 261 and 262:
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
Page 309 and 310:
Through-the-toolholder coolant capa
Page 311 and 312:
KM63UT Shank Tools SM — Shell Mil
Page 313 and 314:
ModBORE Boring Systems Rough Boring
Page 315 and 316:
KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
Page 319 and 320:
KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Page 331 and 332:
Page 333 and 334:
Grip (2:1 advantage). Balanced-by-
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Page 337 and 338:
Page 339 and 340:
KM63XMZ Shank Tools CS — Combi-Ty
Page 341 and 342:
KM63XMZ Adapters Romicron Adapters
Page 343 and 344:
KM80ATC Multi-Tasking KM80ATC — S
Page 345 and 346:
KM80ATC Cutting Units Kenclamp STRA
Page 347 and 348:
KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
Page 351 and 352:
KM80ATC Shank Tools Boring Bar Adap
Page 353 and 354:
KM80ATC Shank Tools TG — Single-A
Page 355 and 356:
KM80ATC Adapters Straight Shank Ada
Page 357 and 358:
KM80ATC Adapters INDEX TECHNICAL AC
Page 359 and 360:
HSK TABLE OF CONTENTS HSK40A.......
Page 361 and 362:
HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
Page 371 and 372:
Grip (2:1 advantage). Snap-in lock
Page 373 and 374:
Pre-balanced G2.5 @ 15,000 rpm. Ru
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Page 377 and 378:
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Heavy and fine milling capabilities
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Page 387 and 388:
No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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Page 411 and 412:
Page 413 and 414:
For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
Page 417 and 418:
Page 419 and 420:
Page 421 and 422:
HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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Page 427 and 428:
Page 429 and 430:
HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
Page 437 and 438:
Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
Page 441 and 442:
BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
Page 445 and 446:
Page 447 and 448:
Page 449 and 450:
Grip 1:1. Balanced-by-design. Thr
Page 451 and 452:
Page 453 and 454:
For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
Page 457 and 458:
BT 40 Shank Tools Hydraulic Chucks
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Page 461 and 462:
Page 463 and 464:
Grip (2:1 advantage). Pre-balanced
Page 465 and 466:
BT 40 Shank Tools ER Single-Angle C
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Page 469 and 470:
Page 471 and 472:
BT 40 Shank Tools Shell Mill Adapte
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Page 475 and 476:
BT 40 Shank Tools Morse Taper Adapt
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Page 481 and 482:
Page 483 and 484:
Page 485 and 486:
Balanced-by-design. Runout ≤0,00
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Page 489 and 490:
Page 491 and 492:
Page 493 and 494:
Page 495 and 496:
Page 497 and 498:
Page 499 and 500:
Page 501 and 502:
Page 503 and 504:
Custom Tooling Systems Solutions Wh
Page 505 and 506:
CV TABLE OF CONTENTS CV40 - forms B
Page 507 and 508:
CV Shank Tools Kennametal's "balan
Page 509 and 510:
TT-CV form B/AD — Inch Cutting To
Page 511 and 512:
HC Slim-CV form B/AD — Metric (co
Page 513 and 514:
CV 40 Shank Tools Hydraulic Chucks
Page 515 and 516:
CV 40 Shank Tools Milling Chucks
Page 517 and 518:
Page 519 and 520:
CV 40 Shank Tools ER Short Single-A
Page 521 and 522:
CV 40 Shank Tools ER Single-Angle C
Page 523 and 524:
Balanced-by-design. 5/8" - 11 UNC
Page 525 and 526:
Page 527 and 528:
Page 529 and 530:
CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532:
CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536:
CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538:
Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540:
Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542:
CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
Page 545 and 546:
CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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Page 553 and 554:
Page 555 and 556:
Page 557 and 558:
CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560:
CV 50 Shank Tools KM Modular Adapte
Page 561 and 562:
Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570:
Page 571 and 572:
Tremendous Grip (3:1 advantage). Ba
Page 573 and 574:
Grip (2:1 advantage). Through-the-
Page 575 and 576:
Page 577 and 578:
Page 579 and 580:
Page 581 and 582:
Page 583 and 584:
Page 585 and 586:
Page 587 and 588:
DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590:
Balanced-by-design. Runout ≤0,00
Page 591 and 592:
Page 593 and 594:
DV 50 Shank Tools ER Single-Angle C
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Page 597 and 598:
Page 599 and 600:
Page 601 and 602:
Rapid-change style. Tension and co
Page 603 and 604:
Page 605 and 606:
QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
Page 611 and 612:
Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
Page 621 and 622:
R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
Page 629 and 630:
Page 631 and 632:
General Engineering Kennametal enab
Page 633 and 634:
Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
Page 641 and 642:
Grip 1:1. Industry-standard Ericks
Page 643 and 644:
Collets and Sleeves TABLE OF CONTEN
Page 645 and 646:
HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
Page 657 and 658:
Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660:
Provides "Tremendous Grip" (3:1 adv
Page 661 and 662:
TG50 Collet — Inch (continued fro
Page 663 and 664:
Twice as accurate as the standard T
Page 665 and 666:
Collets and Sleeves TG50 Single Ang
Page 667 and 668:
Page 669 and 670:
An economical way to purchase a gro
Page 671 and 672:
Page 673 and 674:
Page 675 and 676:
Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
Page 699 and 700:
Page 701 and 702:
Page 703 and 704:
Page 705 and 706:
Page 707 and 708:
Page 709 and 710:
ER40 Collet — Inch (continued fro
Page 711 and 712:
Page 713 and 714:
Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
Page 723 and 724:
DA100 Collet — Inch (continued fr
Page 725 and 726:
Page 727 and 728:
DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
Page 743 and 744:
Shrink Fit — Induction Coil Shrin
Page 745 and 746:
Accessories Shrink Fit — Axial Ad
Page 747 and 748:
Accessories Collet Extractor — TG
Page 749 and 750:
Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
Page 755 and 756:
0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
Page 767 and 768:
Metric thread. Piloted. Through-c
Page 769 and 770:
Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798:
• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826:
Index By Order Number Order No Cata
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Page 835 and 836:
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Page 839 and 840:
Page 841 and 842:
Page 843 and 844:
Metalcutting Safety Metalcutting Sa
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