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KM SYSTEM Technical Information KM <strong>Tooling</strong> — Clamping Units VDI Application Guide VDI Clamp Wedge - On Top Clockwise Spindle Rotation VDI Clamp Wedge - On Bottom DV SYSTEM QC / R8 SYSTEMS STRAIGHT SHANK INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES CV SYSTEM BT SYSTEM HSK SYSTEM RCM RCM1 LCM LCM1 Left-hand KM units and bars Left-hand KM units and bars VDI Clamp Wedge - On Top Counterclockwise Spindle Rotation VDI Clamp Wedge - On Bottom RCM RCM1 LCM LCM1 Right-hand KM units and bars Right-hand KM units and bars 790 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
VDI Application Guide Technical Information KM <strong>Tooling</strong> — Clamping Units KM SYSTEM BT SYSTEM CV SYSTEM DV SYSTEM QC / R8 SYSTEMS COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES STRAIGHT SHANK HSK SYSTEM D1 D2 D3 L1 L2 L3 L4 L5 L6 H2 R1 30,00 14,00 68,00 55,00 29,70 40,00 2,00 7,00 20,00 27,00 25,00 1.181 0.551 2.677 2.165 1.169 1.575 0.079 0.276 0.787 1.063 0.984 40,00 14,00 83,00 63,00 29,70 40,00 3,00 7,00 20,00 36,00 32,00 1.575 0.551 3.268 2.480 1.169 1.575 0.118 0.276 0.787 1.417 1.260 50,00 16,00 98,00 78,00 35,70 48,00 3,00 8,00 24,00 45,00 37,00 1.969 0.630 3.858 3.071 1.406 1.890 0.118 0.315 0.945 1.772 1.457 60,00 16,00 123,00 94,00 43,70 56,00 4,00 10,00 28,00 55,00 48,00 2.362 0.630 4.843 3.701 1.720 2.205 0.157 0.394 1.102 2.165 1.890 NCM Square Shank Conversion Mounting Details KM Toolholder Replacement - Square Shank Toolholder - Style MCLNL shown Inch Toolholder Replacements KM replacement unit square shank equivalent B* B H L1 F F2 KM32-NCM2425 3/4 x 3/4 3/4 1.562 1.500 1.378 0.866 0.884 KM32-NCM3225 1 x 1 1 1.562 2.000 1.378 0.866 0.884 KM40-NCM3228 1 x 1 1 1.750 2.000 1.575 1.063 0.937 KM40-NCM4028 1-1/4 x 1-1/4 1-1/4 1.750 2.500 1.575 1.063 0.937 KM50-NCM4034 1-1/4 x 1-1/4 1-1/4 2.125 2.500 1.969 1.378 1.122 * for MCLNR/L holders Metric Toolholder Replacements KM replacement unit square shank equivalent B* B H L1 F F2 KM32-NCM4040 20 x 20 20 40 40 45 22 23 KM32-NCM5040 25 x 25 25 40 50 45 22 23 KM40-NCM5044 25 x 25 25 44 50 40 27 23 KM40-NCM6444 32 x 32 32 44 64 40 27 23 KM50-NCM6454 32 x 32 32 54 64 50 35 28 …F equals the dimension from the centerline of the KM cutting unit over the nose radius of the gage insert. ...F2 equals the dimension from the back of the clamping unit to the centerline of the KM cutting unit (see column F2 above). Note that the offset is identical with most KM cutting units, except for positive lead angle units and neutral units. To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 791
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542:
CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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Page 557 and 558:
CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
Page 561 and 562:
Precision Deburring • Superior Po
Page 563 and 564:
DV TABLE OF CONTENTS DV40 - forms B
Page 565 and 566:
DV Shank Tools Meets or exceeds DI
Page 567 and 568:
DV 40 Shank Tools Hydraulic Chucks
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Page 571 and 572:
Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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DV 50 Shank Tools Hydraulic Chucks
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Balanced-by-design. Runout ≤0,00
Page 591 and 592:
Page 593 and 594:
DV 50 Shank Tools ER Single-Angle C
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Page 597 and 598:
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Rapid-change style. Tension and co
Page 603 and 604:
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QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608:
Quick-change (QC) shank design is s
Page 609 and 610:
Grip (1:1). Balanced-by-design. 1
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Page 613 and 614:
Page 615 and 616:
Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
Page 623 and 624:
Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626:
Straight-shank toolholder extension
Page 627 and 628:
Tremendous Grip (3:1 advantage). A
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Page 631 and 632:
General Engineering Kennametal enab
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Spare Parts (continued from previou
Page 635 and 636:
DA-Style 04-SS — Inch Straight Sh
Page 637 and 638:
Spare Parts (continued from previou
Page 639 and 640:
Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
Page 647 and 648:
Collets and Sleeves 20mm HC Hydraul
Page 649 and 650:
One-piece design with slot configur
Page 651 and 652:
One-piece design with slot configur
Page 653 and 654:
One-piece design. Cutting tool mus
Page 655 and 656:
Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
Page 663 and 664:
Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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An economical way to purchase a gro
Page 671 and 672:
Page 673 and 674:
Page 675 and 676:
Collets and Sleeves TG75 Single Ang
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TG100 Collet — Inch (continued on
Page 679 and 680:
Rubber-filled slots seal collet for
Page 681 and 682:
Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
Page 687 and 688:
TG150 Collet — Inch (continued fr
Page 689 and 690:
An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
Page 693 and 694:
Provides approximately 2:1 grip adv
Page 695 and 696:
Provides approximately 2:1 grip adv
Page 697 and 698:
Collets and Sleeves ER16 Single Ang
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Page 703 and 704:
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ER40 Collet — Inch (continued fro
Page 711 and 712:
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Supply-Chain Services We deliver th
Page 715 and 716:
DA - Double Angle Collets Drilling
Page 717 and 718:
Provides 1:1 grip for most drilling
Page 719 and 720:
Provides 1:1 grip for most drilling
Page 721 and 722:
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DA100 Collet — Inch (continued fr
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Page 727 and 728:
DA180 Collet — Inch (continued fr
Page 729 and 730:
Page 731 and 732:
Collets and Sleeves DA-J Series Dou
Page 733 and 734:
Collets and Sleeves DA-L Series Dou
Page 735 and 736:
Rapid-change style. Solid positive
Page 737 and 738:
Page 739 and 740:
Page 741 and 742: Accessories TABLE OF CONTENTS Balan
Page 743 and 744: Shrink Fit — Induction Coil Shrin
Page 745 and 746: Accessories Shrink Fit — Axial Ad
Page 747 and 748: Accessories Collet Extractor — TG
Page 749 and 750: Balanceable and interchangeable loc
Page 751 and 752: Standard and replaceable locknuts a
Page 753 and 754: 0,5mm (.020") range of sealing per
Page 755 and 756: 0,5mm (.020") range of sealing per
Page 757 and 758: Accessories ER40 Coolant Locknut Se
Page 759 and 760: Stop screw caps can easily be snapp
Page 761 and 762: Universal vise to hold HSK forms A,
Page 763 and 764: For acceptance testing on machine t
Page 765 and 766: Accessories Spindle Wiper — 7/24
Page 767 and 768: Metric thread. Piloted. Through-c
Page 769 and 770: Metric thread. No pilot. Through-
Page 771 and 772: Accessories Torque Wrench — KM Ma
Page 773 and 774: Accessories Wrench — Pin Spanner
Page 775 and 776: Technical Data TABLE OF CONTENTS KM
Page 777 and 778: Manual Clamping System Characterist
Page 779 and 780: Technical Information KM Tooling KM
Page 781 and 782: Assembly/Disassembly Instructions A
Page 783 and 784: KM Manual Standard KM Manual units
Page 785 and 786: KM63XMZ Tool Orientation Specificat
Page 787 and 788: The KM tooling joint is an extremel
Page 789 and 790: Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791: KM63 Technical Information KM Tooli
Page 795 and 796: KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798: • KM LOC-II CL2NS/T-BC Technical
Page 799 and 800: KM RACA and NACA Spring Pack Cylind
Page 801 and 802: VDMA Technical Technical Informatio
Page 803 and 804: Common general dimensions to help y
Page 805 and 806: Balancing Kennametal offers a range
Page 807 and 808: Technical Information Hydraulic Chu
Page 809 and 810: Technical Information Hydraulic Chu
Page 811 and 812: Technical Information Shrink Fit KM
Page 813 and 814: Toolholders • Slim design • Bal
Page 815 and 816: Technical Information HPMC Milling
Page 817 and 818: Automotive Kennametal enables leadi
Page 819 and 820: Technical Information Collet Series
Page 821 and 822: Technical Information Collets .001"
Page 823 and 824: 1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826: Index By Order Number Order No Cata
Page 843 and 844:
Metalcutting Safety Metalcutting Sa
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