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THINK TOOLING SYSTEMS, THINK KENNAMETAL. MSTOOLINGSYSTEM OOLINGSYSTEMSTOO STEMSTOOLINGSYST 560
DV TABLE OF CONTENTS DV40 - forms B and AD ..............................................564 DV50 - forms B and AD ..............................................583 STOOLING LINGSYST EMSTOOL WWW.KENNAMETAL.COM 561
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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• Through-the-toolholder coolant
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Grip 1:1. Balanced-by-design. Thr
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
Page 511 and 512: HC Slim-CV form B/AD — Metric (co
Page 513 and 514: CV 40 Shank Tools Hydraulic Chucks
Page 515 and 516: CV 40 Shank Tools Milling Chucks
Page 517 and 518: Tremendous Grip (3:1 advantage). B
Page 519 and 520: CV 40 Shank Tools ER Short Single-A
Page 521 and 522: CV 40 Shank Tools ER Single-Angle C
Page 523 and 524: Balanced-by-design. 5/8" - 11 UNC
Page 525 and 526: Balanced-by-design. Through-the-to
Page 527 and 528: Balanced-by-design. 5/8" - 11 UNC
Page 529 and 530: CV 40 Shank Tools Tap Chucks — RC
Page 531 and 532: CV 40 Shank Tools KM Modular Adapte
Page 533 and 534: CV 50 Shank Tools Shrink Fit Toolho
Page 535 and 536: CV 50 Shank Tools Hydraulic Chucks
Page 537 and 538: Pre-balanced G6.3 @ 15,000 rpm. 1"
Page 539 and 540: Balanced-by-design. 1" - 8 UNC dra
Page 541 and 542: CV 50 Shank Tools TG Flush Face Sin
Page 543 and 544: Tremendous Grip (3:1 advantage) Ba
Page 545 and 546: CV 50 Shank Tools ER Short Single-A
Page 547 and 548: CV 50 Shank Tools ER Single-Angle C
Page 553 and 554: Through-the-toolholder coolant capa
Page 555 and 556: No through-the-toolholder coolant c
Page 557 and 558: CV 50 Shank Tools Morse Taper Adapt
Page 559 and 560: CV 50 Shank Tools KM Modular Adapte
Page 561: Precision Deburring • Superior Po
Page 565 and 566: DV Shank Tools Meets or exceeds DI
Page 567 and 568: DV 40 Shank Tools Hydraulic Chucks
Page 569 and 570: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 571 and 572: Tremendous Grip (3:1 advantage). Ba
Page 573 and 574: Grip (2:1 advantage). Through-the-
Page 575 and 576: Grip 1:1. Balanced-by-design. Thr
Page 577 and 578: • Through-the-toolholder coolant
Page 583 and 584: For KM adapters. Through-the-toolh
Page 585 and 586: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 587 and 588: DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590: Balanced-by-design. Runout ≤0,00
Page 593 and 594: DV 50 Shank Tools ER Single-Angle C
Page 595 and 596: Grip 1:1. Balanced-by-design. Thr
Page 601 and 602: Rapid-change style. Tension and co
Page 603 and 604: For KM adapters. Through-the-toolh
Page 605 and 606: QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608: Quick-change (QC) shank design is s
Page 609 and 610: Grip (1:1). Balanced-by-design. 1
Page 613 and 614:
Balanced-by-design. 5/8" - 11 UNC
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Page 617 and 618:
Page 619 and 620:
R8 Shank Tools Introduction KM SYST
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R8 Shank Tools Shell Mill Adapters
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Straight Shank TABLE OF CONTENTS Sh
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Straight-shank toolholder extension
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Tremendous Grip (3:1 advantage). A
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Page 631 and 632:
General Engineering Kennametal enab
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Spare Parts (continued from previou
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DA-Style 04-SS — Inch Straight Sh
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Spare Parts (continued from previou
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Grip 1:1. Industry-standard Ericks
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Grip 1:1. Industry-standard Ericks
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Collets and Sleeves TABLE OF CONTEN
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HC - Hydraulic chuck sleeves Drilli
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Collets and Sleeves 20mm HC Hydraul
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One-piece design with slot configur
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One-piece design with slot configur
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One-piece design. Cutting tool mus
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Collets and Sleeves 3/4" SMC Millin
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Collets and Sleeves 1 1/4" SMC Mill
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Provides "Tremendous Grip" (3:1 adv
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TG50 Collet — Inch (continued fro
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Twice as accurate as the standard T
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Collets and Sleeves TG50 Single Ang
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Page 669 and 670:
An economical way to purchase a gro
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Page 673 and 674:
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Collets and Sleeves TG75 Single Ang
Page 677 and 678:
TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Page 683 and 684:
Page 685 and 686:
Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
Page 691 and 692:
Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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Page 703 and 704:
Page 705 and 706:
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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Page 723 and 724:
DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Page 731 and 732:
Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Page 739 and 740:
Page 741 and 742:
Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
Page 751 and 752:
Standard and replaceable locknuts a
Page 753 and 754:
0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
Page 757 and 758:
Accessories ER40 Coolant Locknut Se
Page 759 and 760:
Stop screw caps can easily be snapp
Page 761 and 762:
Universal vise to hold HSK forms A,
Page 763 and 764:
For acceptance testing on machine t
Page 765 and 766:
Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
Page 771 and 772:
Accessories Torque Wrench — KM Ma
Page 773 and 774:
Accessories Wrench — Pin Spanner
Page 775 and 776:
Technical Data TABLE OF CONTENTS KM
Page 777 and 778:
Manual Clamping System Characterist
Page 779 and 780:
Technical Information KM Tooling KM
Page 781 and 782:
Assembly/Disassembly Instructions A
Page 783 and 784:
KM Manual Standard KM Manual units
Page 785 and 786:
KM63XMZ Tool Orientation Specificat
Page 787 and 788:
The KM tooling joint is an extremel
Page 789 and 790:
Chart 3 0.45 0.4 0.35 0.3 0.25 doc
Page 791 and 792:
KM63 Technical Information KM Tooli
Page 793 and 794:
VDI Application Guide Technical Inf
Page 795 and 796:
KM LOC-II CL2NS/T-EF Flanges KM Ma
Page 797 and 798:
• KM LOC-II CL2NS/T-BC Technical
Page 799 and 800:
KM RACA and NACA Spring Pack Cylind
Page 801 and 802:
VDMA Technical Technical Informatio
Page 803 and 804:
Common general dimensions to help y
Page 805 and 806:
Balancing Kennametal offers a range
Page 807 and 808:
Technical Information Hydraulic Chu
Page 809 and 810:
Technical Information Hydraulic Chu
Page 811 and 812:
Technical Information Shrink Fit KM
Page 813 and 814:
Toolholders • Slim design • Bal
Page 815 and 816:
Technical Information HPMC Milling
Page 817 and 818:
Automotive Kennametal enables leadi
Page 819 and 820:
Technical Information Collet Series
Page 821 and 822:
Technical Information Collets .001"
Page 823 and 824:
1. KM Lockscrew 2. Adjustment Locks
Page 825 and 826:
Index By Order Number Order No Cata
Page 827 and 828:
Page 829 and 830:
Page 831 and 832:
Page 833 and 834:
Page 835 and 836:
Page 837 and 838:
Page 839 and 840:
Page 841 and 842:
Page 843 and 844:
Metalcutting Safety Metalcutting Sa
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