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KM SYSTEM HSK SYSTEM BT SYSTEM Straight Shank Tools ER Single-Angle Collet Chucks Grip (2:1 advantage). Balanced-by-design. Through-the-toolholder coolant capability. Collet Capacity mm inch ER Collet Series min. max. min. max. ER11 0,5 7,0 .02 .28 ER16 0,5 10,0 .02 .41 ER20 0,5 13,0 .02 .50 ER25 1,0 16,0 .04 .63 ER32 1,0 20,0 .04 .79 ER Slim-SS — Metric CV SYSTEM DV SYSTEM QC / R8 SYSTEMS D order number catalog number CST collet series D11 L LS L9 V kg 12,0 1288261 SS120ER11107M ER11 16 107 80 24 56 0,75 16,0 1288285 SS160ER11132M ER11 16 132 100 24 56 0,16 20,0 1125015 SS200ER16182M ER16 22 182 140 32 68 0,32 25,0 1288321 SS250ER20190M ER20 28 190 150 36 64 0,55 Spare Parts catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw SS120ER11107M LER11M ER11WEM 12 16 CSS0615M 3 MM SS160ER11132M LER11M ER11WEM 12 16 CSS0615M 3 MM SS200ER16182M LER16M ER16WEM 24 24 CSS1020M 5 MM SS250ER20190M LER20M ER20WEM 28 28 CSS1225M 6 MM STRAIGHT SHANK COLLETS / SLEEVES INDEX TECHNICAL ACCESSORIES ER Round-SS — Metric D order number catalog number CST collet series D11 L LS L9 V kg 20,0 1288303 SS200ER25146M ER25 42 146 100 42 58 0,38 20,0 1288304 SS200ER32154M ER32 50 154 100 49 51 0,51 Spare Parts catalog number locknut locknut wrench torque-c'bore collet Nm torque-straight collet Nm stop screw wrench sizestop screw SS200ER25146M LNSER25M ER25WM 104 104 CSS1225M 6 MM SS200ER32154M LNSER32M ER32WM 136 136 CSS1225M 6 MM Collet must be loaded into locknut first. Before loading into the chuck body, insert the cutting tool, then tighten to the recommended tightening torque. Collet chuck technical section, see page 816. Supplied with locknut and stop screw. Locknut wrench must be ordered separately. Interchangeable coolant-style locknuts and coolant discs are available and must be ordered separately; see page 749. ER standard straight-bore collets, see page 690. ER tap collets, see page 690. ER TCT tension-only tap collets, see page 690. 626 To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com.
Grip (2:1 advantage). Balanced-by-design. Through-the-toolholder coolant capability. Straight Shank Tools ER Single-Angle Collet Chucks KM SYSTEM Collet Capacity mm inch ER Collet Series min. max. min. max. ER8 0,5 5,0 .02 .20 ER11 0,5 7,0 .02 .28 ER16 0,5 10,0 .02 .41 ER20 0,5 13,0 .02 .50 ER25 1,0 16,0 .04 .63 HSK SYSTEM BT SYSTEM ER Slim-SS — Inch D order number catalog number CST collet series D11 L LS L9 V lbs. 3/8 1021460 SS038ER08500 ER8 .47 5.00 4.15 .71 1.42 .10 1/2 1021462 SS050ER11700 ER11 .63 7.00 5.96 .95 3.23 .26 3/4 1021494 SS075ER16700 ER16 .87 7.00 5.47 1.30 2.24 .56 Spare Parts (continued on next page) catalog number locknut locknut wrench torque-c'bore collet ft.-lbs. torque-straight collet ft.-lbs. stop screw wrench sizestop screw SS038ER08500 LER08M ER08WEM 4 3 SS025031PKG — SS050ER11700 LER11M ER11WEM 9 11 SS031031G 2 MM & 5/64 SS075ER16700 LER16M ER16WEM 18 17 SS044038G 4 MM & 5/32 CV SYSTEM DV SYSTEM QC / R8 SYSTEMS INDEX TECHNICAL ACCESSORIES COLLETS / SLEEVES STRAIGHT SHANK To place an order, contact Kennametal or your authorized Kennametal distributor, or visit www.kennametal.com. 627
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GTOOLINGTOOL TOOLINGSYSTE TEMSSYSTE
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WWW.KENNAMETAL.COM MSTOOLINGSYSTEM
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Kennametal is a world leader in the
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YSTEMSTOOLINGSYST NGSYSTEMSTOOLING
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WWW.KENNAMETAL.COM STOOLING LINGSYS
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Toolholder Selection System KM Groo
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Toolholder Selection System Drillin
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Toolholder Selection System Milling
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KM ® TABLE OF CONTENTS KM Overview
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KM Tooling System Overview The Kenn
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KM Cutting Units Identification Sys
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KM Integral Steel and Carbide Shank
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PRESENTING Kennametal Complete —
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KM Integral Steel and Carbide Shank
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KM Rotating Tools Identification Sy
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC Clamping Units Lathe INDEX T
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KM-LOC II Clamping Units Lathe HSK
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KM-LOC II Clamping Units Lathe STRA
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KM-LOC II Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe INDE
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe KM S
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KM Manual Clamping Units Lathe L21
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KM Automatic Clamping Units Lathe K
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Introducing the tooling program as
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Operating Instructions for KM25 and
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KM25 Cutting Units Kenloc COLLETS /
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KM25 Cutting Units Kenloc DV SYSTEM
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KM25 Cutting Units Screw-On Inserts
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KM25 Cutting Units TOP NOTCH Thread
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KM25 Cutting Units A4 Groove & Turn
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KM25 Cutting Units A3 Cut-Off INDEX
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KM25 Cutting Units A2 Modular Blade
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KM25 Adapters Accessories INDEX TEC
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KM3225 Clamping Units Lathe KM SYST
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KM3225 Cutting Units Kenloc INDEX T
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units Kenloc STRAIGH
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KM3225 Cutting Units TOP NOTCH Groo
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KM3225 Cutting Units A3 Deep Groovi
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KM3225 Adapters BA — Boring Bar A
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KM32 Cutting Units Kenloc DV SYSTEM
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KM32 Cutting Units P-Clamping DV SY
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KM32 Cutting Units TOP NOTCH Profil
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KM32 Cutting Units Kendex Cut-Off K
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KM32 Internal Cutting Units P-Clamp
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KM32 Internal Steel Cutting Units S
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KM32 Internal Steel Cutting Units T
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KM32 Adapters Boring Bar Adapters I
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KM32 Adapters Boring Bar Adapters K
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KM32 Collet Chucks ER — Single-An
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• Through-the-toolholder coolant
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KM32 Shank Tools Jacobs Taper Adapt
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ModBORE Boring Systems Rough Boring
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KM40 Cutting Units Kenclamp STRAIGH
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KM40 Cutting Units Kenclamp QC / R8
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KM40 Cutting Units P-Clamping COLLE
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KM40 Cutting Units Wheel Turning HS
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KM40 Cutting Units A3/A4 Modular De
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A4 Modular Blades A4M-M — Straigh
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A4 Groove & Turn Modular Blades A4M
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A3 Deep-Grooving Modular Blades A3M
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KM40 Cutting Units A2 Cut-Off Block
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KM40 Internal Cutting Units Kenloc
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KM40 Internal Cutting Units P-Clamp
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KM40 Internal Carbide Cutting Units
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KM40 Internal Cutting Units TOP NOT
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KM40 Internal Steel Cutting Units T
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KM40 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM40 Shank Tools ER — Single-Angl
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KM40 Shank Tools Drill Chucks KM SY
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KM40 Shank Tools SM — Shell Mill
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KM40 DFR DRILL-FIX Drills DFR — 2
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KM40 DFT DRILL-FIX Drills DFT — 2
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KM40 ModBORE Boring Systems Rough B
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KM40 Adapters STRAIGHT SHANK HSK SY
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KM50 Cutting Units Kenclamp QC / R8
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KM50 Cutting Units Kenclamp INDEX T
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc BT SYSTEM
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KM50 Cutting Units Kenloc INDEX TEC
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KM50 Cutting Units P-Clamping INDEX
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units Kendex TNT Ceram
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KM50 Cutting Units A3/A4 Modular De
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Metalcutting Education Premier sour
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KM50 Internal Carbide Cutting Units
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KM50 Internal Cutting Units TOP NOT
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KM50 Internal Cutting Units LT Thre
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Balanced by design. Manufactured r
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KM50 Shank Tools ER — Single-Angl
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KM50 Shank Tools Drill Chucks KM SY
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KM50 Shank Tools SM — Shell Mill
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KM50 DFR DRILL-FIX Drills DFR — 3
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KM50 DFT DRILL-FIX Drills DFT — 3
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ModBORE Boring Systems Fine Boring
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KM63UT Multi-Tasking INDEX TECHNICA
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KM63UT Cutting Units Kenclamp STRAI
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KM63UT Cutting Units Kenclamp INDEX
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KM63UT Cutting Units Kenloc DV SYST
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units Kenloc COLLETS
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KM63UT Cutting Units P-Clamping BT
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KM63UT Cutting Units P-Clamping STR
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KM63UT Cutting Units P-Clamping IND
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KM63UT Cutting Units Screw-On Inser
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KM63UT Cutting Units Kendex Negativ
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KM63UT Cutting Units TOP NOTCH Prof
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KM63UT Cutting Units TOP NOTCH Thre
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KM63UT Cutting Units On-Edge Thread
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KM63UT Cutting Units A2 Cut-Off Blo
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KM63UT Internal Cutting Units Kenlo
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Cutting Units P-Cla
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KM63UT Internal Steel Cutting Units
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Pre-balanced G2.5 @ 15,000 rpm. Ma
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Slim design. Pre-balanced G6.3 @ 1
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• Tremendous Grip (3:1 advantage)
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Through-the-toolholder coolant capa
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KM63UT Shank Tools SM — Shell Mil
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ModBORE Boring Systems Rough Boring
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KM63UT Adapters COLLETS / SLEEVES S
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KM63XMZ Multi-Tasking BT SYSTEM CV
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KM63XMZ Multi-Tasking KM63XMZ — S
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KM63XMZ Mazak Multi-Tasking INDEX T
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KM63XMZ Cutting Units P-Clamping IN
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KM63XMZ Cutting Units A2 Cut-Off Bl
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KM63XMZ Adapters BA — Boring Bar
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Grip (2:1 advantage). Balanced-by-
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• Through-the-toolholder coolant
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KM63XMZ Shank Tools CS — Combi-Ty
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KM63XMZ Adapters Romicron Adapters
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KM80ATC Multi-Tasking KM80ATC — S
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KM80ATC Cutting Units Kenclamp STRA
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KM80ATC Cutting Units Kenloc COLLET
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KM80ATC Cutting Units TOP NOTCH Thr
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KM80ATC Shank Tools Boring Bar Adap
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KM80ATC Shank Tools TG — Single-A
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KM80ATC Adapters Straight Shank Ada
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KM80ATC Adapters INDEX TECHNICAL AC
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HSK TABLE OF CONTENTS HSK40A.......
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HSK Shank Tools DIN 69893 part 1, f
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HSK 40A Shank Tools Hydraulic Chuck
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Tremendous Grip (3:1 advantage). B
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Balanced-by-design. Through-the-to
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HSK 40A Shank Tools Bar Blank Mach
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Grip (2:1 advantage). Snap-in lock
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Pre-balanced G2.5 @ 15,000 rpm. Ru
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Heavy and fine milling capabilities
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No through-the-toolholder coolant c
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HSK 63A Shank Tools HSK Modular Ada
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HSK 100A Shank Tools Shrink Fit Too
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For HSK adapters to DIN 69893-1 for
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HSK Shank Tools - form C DIN 69893
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HSK 40C Shank Tools Bar Blank Mach
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Hydraulic Chucks — Standard Line
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HSK Shank Tools - Form E DIN 69893
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Chucks ≤ ø 12mm (≤ ø 1/2") ar
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HSK Shank Tools DIN 69893 part 1, f
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Pre-balanced G2.5 @ 15,000 rpm. Th
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HSK 80F (Pin) Shank Tools ER Single
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BT TABLE OF CONTENTS BT30..........
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BT Shank Tools Meets or exceeds JI
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Grip 1:1. Balanced-by-design. Thr
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For KM adapters. Through-the-toolh
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TT-BT form B/AD — Inch (continued
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BT 40 Shank Tools Hydraulic Chucks
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Grip (2:1 advantage). Pre-balanced
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BT 40 Shank Tools ER Single-Angle C
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BT 40 Shank Tools Shell Mill Adapte
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BT 40 Shank Tools Morse Taper Adapt
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Balanced-by-design. Runout ≤0,00
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Grip (2:1 advantage). Balanced-by-
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Custom Tooling Systems Solutions Wh
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CV TABLE OF CONTENTS CV40 - forms B
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CV Shank Tools Kennametal's "balan
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TT-CV form B/AD — Inch Cutting To
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HC Slim-CV form B/AD — Metric (co
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CV 40 Shank Tools Hydraulic Chucks
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CV 40 Shank Tools Milling Chucks
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CV 40 Shank Tools ER Short Single-A
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CV 40 Shank Tools ER Single-Angle C
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Balanced-by-design. 5/8" - 11 UNC
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Balanced-by-design. 5/8" - 11 UNC
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CV 40 Shank Tools Tap Chucks — RC
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CV 40 Shank Tools KM Modular Adapte
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CV 50 Shank Tools Shrink Fit Toolho
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CV 50 Shank Tools Hydraulic Chucks
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Pre-balanced G6.3 @ 15,000 rpm. 1"
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Balanced-by-design. 1" - 8 UNC dra
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CV 50 Shank Tools TG Flush Face Sin
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Tremendous Grip (3:1 advantage) Ba
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CV 50 Shank Tools ER Short Single-A
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CV 50 Shank Tools ER Single-Angle C
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CV 50 Shank Tools Morse Taper Adapt
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CV 50 Shank Tools KM Modular Adapte
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Precision Deburring • Superior Po
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DV TABLE OF CONTENTS DV40 - forms B
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DV Shank Tools Meets or exceeds DI
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DV 40 Shank Tools Hydraulic Chucks
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Tremendous Grip (3:1 advantage). Ba
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Grip (2:1 advantage). Through-the-
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Page 577 and 578: • Through-the-toolholder coolant
Page 579 and 580: Through-the-toolholder coolant capa
Page 583 and 584: For KM adapters. Through-the-toolh
Page 585 and 586: Pre-balanced G6.3 @ 15,000 rpm. Ru
Page 587 and 588: DV 50 Shank Tools Hydraulic Chucks
Page 589 and 590: Balanced-by-design. Runout ≤0,00
Page 591 and 592: Tremendous Grip (3:1 advantage). B
Page 593 and 594: DV 50 Shank Tools ER Single-Angle C
Page 595 and 596: Grip 1:1. Balanced-by-design. Thr
Page 601 and 602: Rapid-change style. Tension and co
Page 603 and 604: For KM adapters. Through-the-toolh
Page 605 and 606: QC-R8 TABLE OF CONTENTS QC30.......
Page 607 and 608: Quick-change (QC) shank design is s
Page 609 and 610: Grip (1:1). Balanced-by-design. 1
Page 613 and 614: Balanced-by-design. 5/8" - 11 UNC
Page 617 and 618: No through-the-toolholder coolant c
Page 619 and 620: R8 Shank Tools Introduction KM SYST
Page 621 and 622: R8 Shank Tools Shell Mill Adapters
Page 623 and 624: Straight Shank TABLE OF CONTENTS Sh
Page 625 and 626: Straight-shank toolholder extension
Page 627: Tremendous Grip (3:1 advantage). A
Page 631 and 632: General Engineering Kennametal enab
Page 633 and 634: Spare Parts (continued from previou
Page 635 and 636: DA-Style 04-SS — Inch Straight Sh
Page 637 and 638: Spare Parts (continued from previou
Page 639 and 640: Grip 1:1. Industry-standard Ericks
Page 641 and 642: Grip 1:1. Industry-standard Ericks
Page 643 and 644: Collets and Sleeves TABLE OF CONTEN
Page 645 and 646: HC - Hydraulic chuck sleeves Drilli
Page 647 and 648: Collets and Sleeves 20mm HC Hydraul
Page 649 and 650: One-piece design with slot configur
Page 651 and 652: One-piece design with slot configur
Page 653 and 654: One-piece design. Cutting tool mus
Page 655 and 656: Collets and Sleeves 3/4" SMC Millin
Page 657 and 658: Collets and Sleeves 1 1/4" SMC Mill
Page 659 and 660: Provides "Tremendous Grip" (3:1 adv
Page 661 and 662: TG50 Collet — Inch (continued fro
Page 663 and 664: Twice as accurate as the standard T
Page 665 and 666: Collets and Sleeves TG50 Single Ang
Page 669 and 670: An economical way to purchase a gro
Page 671 and 672: Twice as accurate as the standard T
Page 675 and 676: Collets and Sleeves TG75 Single Ang
Page 677 and 678: TG100 Collet — Inch (continued on
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Rubber-filled slots seal collet for
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Twice as accurate as the standard T
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Provides "Tremendous Grip" (3:1 adv
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Collets and Sleeves TG100 Single An
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TG150 Collet — Inch (continued fr
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An economical way to purchase a gro
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Automotive Kennametal enables leadi
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Provides approximately 2:1 grip adv
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Provides approximately 2:1 grip adv
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Collets and Sleeves ER16 Single Ang
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ER40 Collet — Inch (continued fro
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Supply-Chain Services We deliver th
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DA - Double Angle Collets Drilling
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Provides 1:1 grip for most drilling
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Provides 1:1 grip for most drilling
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DA100 Collet — Inch (continued fr
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DA180 Collet — Inch (continued fr
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Collets and Sleeves DA-J Series Dou
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Collets and Sleeves DA-L Series Dou
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Rapid-change style. Solid positive
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Accessories TABLE OF CONTENTS Balan
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Shrink Fit — Induction Coil Shrin
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Accessories Shrink Fit — Axial Ad
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Accessories Collet Extractor — TG
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Balanceable and interchangeable loc
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Standard and replaceable locknuts a
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0,5mm (.020") range of sealing per
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0,5mm (.020") range of sealing per
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Accessories ER40 Coolant Locknut Se
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Stop screw caps can easily be snapp
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Universal vise to hold HSK forms A,
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For acceptance testing on machine t
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Accessories Spindle Wiper — 7/24
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Metric thread. Piloted. Through-c
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Metric thread. No pilot. Through-
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Accessories Torque Wrench — KM Ma
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Accessories Wrench — Pin Spanner
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Technical Data TABLE OF CONTENTS KM
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Manual Clamping System Characterist
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Technical Information KM Tooling KM
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Assembly/Disassembly Instructions A
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KM Manual Standard KM Manual units
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KM63XMZ Tool Orientation Specificat
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The KM tooling joint is an extremel
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Chart 3 0.45 0.4 0.35 0.3 0.25 doc
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KM63 Technical Information KM Tooli
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VDI Application Guide Technical Inf
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KM LOC-II CL2NS/T-EF Flanges KM Ma
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• KM LOC-II CL2NS/T-BC Technical
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KM RACA and NACA Spring Pack Cylind
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VDMA Technical Technical Informatio
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Common general dimensions to help y
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Balancing Kennametal offers a range
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Technical Information Hydraulic Chu
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Technical Information Hydraulic Chu
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Technical Information Shrink Fit KM
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Toolholders • Slim design • Bal
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Technical Information HPMC Milling
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Automotive Kennametal enables leadi
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Technical Information Collet Series
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Technical Information Collets .001"
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1. KM Lockscrew 2. Adjustment Locks
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Index By Order Number Order No Cata
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Metalcutting Safety Metalcutting Sa
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