ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE 35C2-3-445-2NAVY NAVFAC P-8-624-34FigureLIST OF ILLUSTRATIONSTitlePage2-1.2-2.2-3.3-1.3-2.3-3.3-4.3-5.3-6.3-7.3-8.3-9.3-10.3-11.3-12.3-13.3-14.3-15.3-16.3-17.3-18.3-19.3-20.3-21.3-22.3-23.3-24.3-25.3-26.3-27.3-28.3-29.3-30.3-31.3-32.3-33.3-34.3-35.3-36.3-37.3-38.3-39.3-40.3-413-42.Breakout Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Engine assembly, removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Generator assembly, removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20Starter assembly exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Starter assembly motoring test circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Starter assembly stalled torque setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Starter assembly, exploded view (effective with Serial No. RZ60001) . . . . . . . . . . . . . . . . . . 3-10Alternator assembly, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Rotor assembly current draw test circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19Alternator test leads installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22Total circuit voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Altemator positive output circuit test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25Altemator negative output circuit test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Excitation voltage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27Faulty voltage regulator circuit test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29Field current test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30Output and voltage protector test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31Speed switch, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35Speed switch test points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37Engine wiring harness assembly drawing no. 72-2267 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40Main fuel tank, (Metal) removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44Main fuel tank (Plastic) Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46Fuel injection pump, removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48Fuel injection pump, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50Adjusting fuel injection Pump roller-to-roller dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58Throttle linkage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62SoIenoid armature adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63Fuel injection nozzle holder exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67Shutter control assembly, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69Shutter assembly, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71Water pump assembly, exploded view... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73Checking impeller to cover plate clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74Oil pan assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76Oil pump assembly exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77Oil pump assembly dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79Hydraulic sump, removal and installation (Electrohydraulicgovemor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82Hydraulic pump assembly, exploded view (Electrohydraulicgovemor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86Hydraulic system filter assembly, exploded view(Electro-hydraulic governor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88Hydraulic actuator unit, installation and removal(Electro-hydraulic governor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-90Hydraulic actuator unit, exploded view (Electrohydraulicgovernor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-91Transducer and armature core schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92Hydraulic actuator unit test(Electro-hydrautic governor equipped precise sets only) . . . . 3-96Hydraulic actuator tests, schematic diagram (Electrohydraulicgovernor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98Engine front support, removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102Flywheel and flywheel housing, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103iv
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34LIST OF ILLUSTRATIONS (Cont.)FigureTitlePage3-43.3-44.3-45.3-46.3-47.3-48.3-49.3-50.3-51.3-52.3-53.3-54.3-55.3-56.3-57.3-58.3-59.3-60.3-61.3-62.3-63.3-64.3-65.3-66.3-67.3-68.3-69.3-70.3-71.3-72.3-73.3-74.3-75.3-76.3-77.3-78.3-79.3-80.3-81.3-823-83.3-84.3-85.3-86.3-87.3-88.3-89.3-90.3-91.Checking flywheel concentricity and alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-105Timing gears and cover, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-107Timing gear relationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-108Cylinder head and rocker arm assembly, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-111Rocker arm mounting blocks installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-115Rocker arm shaft positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114Cylinder head nut tightening sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-116Camshaft, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-118Dimensional inspection of camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-119Crankhaft, connecting rods and pistons, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-122Cylinder block, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-129Frequency meter and transducer test setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-131Thermal watt converter test circuit schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-131Control cubicle housing, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134Control cubicle relay assembly exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-135Control cubicle reiay assembly schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-136Control cubicle wiring harness,drawing no. 69-677 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-142Fault locating indicator, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-147Fault locating indicator schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-149Fault locating indicatorcomponent board assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-150Fault locating indicator wiring harness, drawing no. 72-2247 . . . . . . . . . . . . . . . . . . . . . . . . . 3-151Load measuring unit, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153Load measuring unit wiring harness, drawing no. 69-511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-154Load measuring unit component test and replacement diagram . . . . . . . . . . . . . . . . . . . . . . 3-156Load measuring unit test circuit and test data relationship . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-159Electro-hydraulic governor control unit, exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16150/60 Hz governor control unit wiring harness, drawing no. 69-731 . . . . . . . . . . . . . . . . . . . 3-165400 Hz electro-hydraulic governor control unit wiring harness, drawing no. 69-814 . . . . . 3-168Electro-hydraulic governor control unit printed circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17050/60 Hz governor control unit wiring diagram, drawing no. 69-730 . . . . . . . . . . . . . . . . . . . 3-171400 Hz electro-hydraulic governor control unit wiring diagram,drawing no. 69-833 . . . . . 3-17250/60 Hz governor control unit schematic diagram, drawing no. 69-729 . . . . . . . . . . . . . . . 3-173400 Hz electro-hydraulic governor control unit schematic diagram, drawing no. 69-812 . 3-173Positioning of unpotted electro-hydraulic governor control unit during testing. . . . . . . . . . . 3-177Electro-hydraulic governor control unit magnetic bias test circuit . . . . . . . . . . . . . . . . . . . . . 3-177Electro-hydraulic governor control unit frequency sensing test circuit . . . . . . . . . . . . . . . . . . 3-178Electro-hydraulic governor control unit rectifier bridge and feedback winding test circuit . 3-179Electro-hydraulic governor control unit parallel winding test circuit . . . . . . . . . . . . . . . . . . . . 3-180Approximate position of controls for connecting hydraulic actuator . . . . . . . . . . . . . . . . . . . . 3-182Approximate position of controls for connecting hydraulic actuator(effective with Serial No. RZ60001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183Electro-hydraulic governor control unit control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-184Tactical relay assembly to special relay assembly wiring harness drawing no. 72-2224 3-185Functional theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-188Governor control unit removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-189Actuator removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-193Magnetic pickup removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-184Special relay assembly to static exciter assembly wiring harness, drawing no. 72-2220 3-186Load measuring unit to tactical relay assembly wiring harness, drawing no. 72-2234 . . . . 3-188Governor control unit to hydraulic actuator unit wiring harness, drawing no. 72-2223(Electro-hydraulic governor equipped precise sets only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-188v
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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