ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34Section VI. ACOUSTIC SUPPRESSION KIT5-28. GENERALThe acoustic suppression kit provides the ability to lower the noise level of the generator set to 70 dB(A) at 7meters. It consists of panels, doors, and components that rover or replace original components of thegenerator set. The generator set is operated and maintained in the same manner; however, access tocomponents and operation will change slightly due to configuration changes.Remember that the overall weight and cube of the generator set will increase with the acoustic suppressionkit installed. (Refer to TM 9-8115-464-12, para 1-10.) Inspect the components of the acoustic suppression kitupon delivery for bends, cracks, dents, missing components, or other damage.5-29. ACOUSTIC SUPPRESSION KIT INSTALLATION AND REMOVAL.NOTEDo not allow components with rubber seals to slide on surfaces. Damage to rubber seals will result.a. Prepare generator set for installation of acoustic suppression kit.WARNINGDo not use hoisting equipment with maximum capacity less than 5,000 pounds. Do notallow generator set to swing while suspended. Do not allow personnel under generatorset or components of acoustic suppression kit when hoisted or lifted. Death or severeinjury may result.CAUTIONUse a minimum bridle of 5 feet on the hoisting sling to avoid undue side pressure onthe lifting frame. Failure to observe this caution could result equipment damage.NOTEIf generator set is trailer–mounted, generator set must be removed from trailer, andrubber isolators supplied with kit placed between the generator set and trailer mountingsurface. When installing the generator set, attach anti-rotation clip, and attach themounting bolts. Bolts should be torqued to 5 ft- lb (6.80 Nm) and jam nuts installed.(Jam nuts are common hardware items.) Once the acoustic suppression kit is installed,gen set will require 1 inch ground clearance. Do not skid gen set with acousticsuppression kit installed. Do not forklift unless both side panel skirts are in the raisedposition. If generator set is trailer-mounted, the trailer brackets supplied with kit mustbe installed. The brackets allow for the extended length when the acoustic suppressionkit is installed.(1)Refer to operator and unit maintenance manual, paragraph 4-135, and remove the following: batterybox doors, radiator grill, side doors, louver doors under control panel, control panel doors, and bothfront and rear top covers.5-70
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34NOTERemove all data plates and schematics from generator panels. Remove generator setdata plate, and using data plate as a pattern for the rivet holes, mount data plate onright side of control panel. Mount data plates and schematics on rings supplied withacoustic suppression kit, and place behind document box mounted on rear panel. Dataplates and schematics should be on separate rings. Reinstall radiator mounting boltsafter removing radiator grill. One capscrew in top left rear door hinge cannot beremoved. Install hex nut on this capscrew to prevent rattles.NOTESome original hardware will be used to mount the acoustic suppression kit. Store allcomponents removed and not used from the generator set and acoustic suppressionkit in accordance with local SOP. If acoustic suppression kit is to be removed, originalgenerator components must be reinstalled.(2) Refer to operator and unit maintenance manual, paragraph 4-103, and remove the roll pin and raincap from the exhaust flange.WARNINGDisconnect batteries prior to removing the ground stud. Death or serious injury couldresult.WARNINGFuel tank is behind skid. Do not allow drill bit to enter fuel tank. Death or serious injurycould result.(3) Locate left rear tiedown on skid base. Remove ground stud. Measure 5-1/8 inches down from lip ofskid base, and 3-5/8 inches from vertical lip of skid base. Center punch where two lines meet. Referto figure 5-35. Using ground stud as a guide, drill two holes in skid base. Install ground stud in holes.Remove ground plate and install under ground stud. (Refer to figure 5-34.) It maybe necessary toremove wire ties from the ground wire wiring harness to attach the ground wire to the ground stud.NOTETo remove the acoustic suppression kit from shipping container, refer to steps (25) thru(14) and step (8) of paragraph b in reverse order. Ensure all components are removedfrom shipping container.b. Install acoustic suppression kit on generator set.CAUTION ILocation of first hole is critical. Read steps(1) thru (4) and study figure 5-35 carefullybefore marking and drilling first hole. Failure to observe this caution could result inequipment damage.(1) Using template supplied with acoustic suppression kit in vertical position, mark rear of skid base intwo positions. (Refer to figure 5-35.)(2) Using template in horizontal position, mark rear of skid base in two positions. (Refer to figure 5-35.)(3) After making four marks, draw a vertical and horizontal line through the marks. (Refer to figure5-35.)5-71
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(c)(d)(e)Pull all slack from the le
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REPAIR INSTRUCTIONSARMY TM 9-6115-4
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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