ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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ARMY TM 9-6115-464-34AIR FORCE 35C2-3-445-2NAVY NAVFAC P-6-624-34(5) Testing.(a)Using an ohmmeter or similar device, check relay assembly continuity using figure 3-58 as a guide.CAUTIONMake sure that power supply leads are properly connected. Damage to the relayassembly will result if leads are connected to the wrong terminals. Failure to observethis caution could result in damage to the equipment.(b)Connect a 120 Vac, 60 Hz power supply to terminals 4 and 12. Using a suitable voltmeter, measurevoltage at terminals 6 and 10. Voltage shall be 120 Vac. If voltage is not as specified, relay (K6) isdefective. Check for open circuit across 10 and 5 and 6 and 11. There shall be no sign of continuity.Figure 3-58. Control Cubicle Relay Assembly, Schematic Diagram(c) If relay (K6) fails to function properly, proceed as follows:1. Remove 120 Vac power.2. Remove resin from back of relay (K6).3. Apply 120 Vac power across terminals 4 and 12 and check voltage across relay (K6) coil.Voltage shall be 18 to 24 Vdc.4. If voltage is not as specified, remove 120 Vac and check resistance across resistor (R10).Resistance shall be 150 ±10 ohms. If resistance is not as specified, replace resistor.5. If resistance is as specified, rectifier (CR1) is defective and must be replaced.(d) Connect a 24 Vdc source across terminals 8 and 2 and check for continuity across terminals 7 and9 and for open circuit across terminals 1 and 3. Replace relay (K1) if continuity is not as specified.(6) Installation.(a) Install relay assembly (2, figure 3-56), nut and capive washer assemblies (1).(b) Connect electrical leads to relay assembly.3-136
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-24-34e. Control Cubicle Terrminal Board.(1) Removal.(a) Tag and disconnect electrical leads to terminal board.(b) Remove nut and captive washer assemblies (3, figure 3-56) and screw (4) to remove terminalboard (5).(c) Remove screws (6) and jumpers (7) only if inspection indicates replacement is necessary.(2) Cleaning, Inspection, and Repair.(a)(b)(c)(d)(e)WARNINGSolvent, Dry Cleaning P–D-680, Type II is flammable and moderately toxic to skin,eyes and respiratory tract. Eye and skin protection required. Good general ventilationis normally adequate. Failure to observe this warning could result in servere personalinjury or death.Clean terminal board with a clean, lint–free cloth lightly moistened with solvent P–D- 680 Type Il.Visually inspect terminal board for cracks, burns, and corrosion. Check insulating material forcracks, breaks, and other damage.Using an ohmmeter, check jumpers for continuity.Check all threads for crossing, stripping, and peening.Replace any damaged or defective parts.(3) Installation.(a) If removed, install jumpers (7, figure 3-56), and screws (6).(b) Install terminal board (5), screw (4), nut and captive washer assemblies(3).(c) Connect electrical leads to terminal board.f. Control Cubicle Wiring Harness.(1) Refer to the Operator and Unit Maintenance Manual for wiring harness removal, cleaning, inspection,and repair procedures.(2) If the wiring harness has sustained damage and requires repair, or rebuild, refer to figure NO TAG forlayout, identification and material requirements and Appendix A for detailed soldering andreplacement procedures.(3) Refer to the Operator and Unit Maintenance Manual for wiring harness installation procedures.g. Control Cubicle Housing Assembly.(1) Removal. Remove screws (8, figure 3-56) and Iockwashers (9) to remove control cubicle housingassembly from generator set.(2) Disassembly.(a) Remove pin (10) to remove fastener (11) and seal (12).(b) Remove nut (13), door holder (14), fiat washer (15) and screw (16).(c) Remove nut and captive washer assemblies (17) and screws (18) to remove panel (19).(d) Remove pivot pin (20) and hinge (21) from housing (22) only if replacement is necessary.(3) Cleaning, Inspection, and Repair.3-137
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(c)(d)(e)Pull all slack from the le
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ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

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