ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

More documents

Recommendations

Info

ARMY TM 9-6115-464-34AIR FORCE 35C2-3-445-2NAVY NAVFAC P-8-624-34(i) lf winterization kits are installed, tag and disconnect electrical Ieads to engine sensors anddisconnect coolant lines from engine oil pan.CAUTIONDo not use a lifting device of less than 1000 lb. capacity. Failure to observe this cautioncould result in damage to the equipment.(2)(3)(4)(5)(6)Attach a suitable lifting device to engine lifting brackets.Disconnect engine crankcase oil drain tube from fitting in skid base.Remove screw (1, figure 2-1), Iockwasher (2), and access cover (3).Remove screws (4), Iockwashers (5) and air inlet screen (6).Remove screws (7) and lockwashers (8), Iockplate (9) and pressure plate (10).CAUTIONTake slack from hoisting sling prior to loosening generator and engine coupling bolts.Failure to observe this caution could result in damage to the equipment .(7)(8)Remove screws (11) and Iockwasher (12).Remove bolts (13) and Iockwashers (14).CAUTIONMake a final, thorough check to ascertain that the engine is completely disconnectedfrom the generator set prior to attempting to hoist it clear. Failure to observe thiscaution could result in damage to the equipment.(9)Carefully move the engine up and forward until generator coupling disc clears engine flywheelhousing.b. Installation.CAUTIONDo not use a lifting device of less than 1000 lb. capacity. Failure to observe thiscaution could result in damage to the equipment.(1) To install engine, use a suitable lifting device to lift engine by the hooks located on the engine.(2) Carefully lower the engine (15, figure 2-1) until generator coupling and engine flywheel housingalignment matches.(3) .Alignment pins with 5/8 inch headless bolt should be screwed into holes in the flywheel to facilitatealignment.(4) Tighten down engine bolts Iecated in front of the engine to secure alignment. Torque according toparagraph 1-10y(5) Install Iockwashers (14), and bolts (13).(6) Install Iockwashers (12), and screws (11).(7) Install pressure plate (10), Iockplate (9), Iockwashers (8), and screws (7).(8) Install air inlet screen (6), Iockwashers (5), and screws (4).2-16
ARMY TM 9-6115-464-34AIR FORCE TO 35C2-3-445-2NAVY NAVFAC P-8-624-34(9)Install access cover (3), Iockwashers (2), and screw (1).(10)(11)(12)(a)Connect engine crankcase oil drain tube to fitting on skid base.Remove lifting device from hook located on the engine.Refer to the operator and unit maintenance manual TM 9-6115-464-12, sections 8,9 and 10 andaccomplish the following:Install winterization kits and connect electrical leads to engine sensors and connect coolant lines toengine oil pan.(b)(c)(d)(e)(f)(g)(h)(i)Connect starting aid tube assembly to engine intake manifold.Install air cleaner assembly and muffler.Connect electrical leads to engine accessories and install clamps.Connect hydraulic lines to hydraulic pump assembly and fill jydralic sump (precise generator setsonly).Connect day tank, secondary fuel filter, filter assembly and connect fuel lines to fuel strainer.Install top panel, doors and front housing.Install radiator, radiator hoses, shell assembly and shutter assembly.Fill engine and lubrication systems.2-7. GENERATOR ASSEMBLY.a. Removal.(1) Refer to the Operator and Unit Maintenance Manual and accomplish the following:(a)(b)Remove rear housing assembly, doors, top panel, and grille.Tag and disconnect wiring harness from control cubicle and relay table components.NOTERecord location and position of wiring harness support clamps prior to removal tofacilitate installation.(2)Tag and disconnect generator leads to voltage reconnection board.NOTERecord routing of generator leads through current transformers to facilitate installation.(3)(4)(5)(6)(7)(8)Tag and disconnect electrical leads between voltage reconnection board and load terminal board.Remove voltage reconnection board (see the Operator and Unit Maintenance Manual TM9-6115-464-12, para. 4-71).Remove main load contactor and special relay assembly (paragraphs 3-84 and 3-90).Remove nuts (1, figure 2-2) Iockwashers (2), flat washers (3) and screws (4) to remove rear housingsupport (5).Remove screws (6), lockwashers (7) and flat washers (8).Remove screw (9), Iockwasher (10), flat washer (11) and standoff (12) to remove top relay table (13).2-17
Page 1: ARMY *TM 9-6115-464-34AIR FORCETO-3
Page 4 and 5: ARMY TM 9-6115-464-34AIR FORCE 35C2
Page 7: ARMY TM 9-6115 464 34AIR FORCE TO 3
Page 11 and 12: ARMY TM 9-6115-464-34AIR FORCE TO 3
Page 31 and 32: Table 1-1. FITS AND TOLERANCES (CON
Page 33: Table 1-1. FITS AND TOLERANCES (CON
Page 100 and 101:
ARMY TM 9-6115-464-34AIR FORCE TO 3
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
Page 114 and 115:
Page 116 and 117:
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135:
Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
ARMY TM 9-6115-464-34AIR FORCE 35C2
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
Page 180 and 181:
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
Page 188 and 189:
Page 190 and 191:
Page 192 and 193:
Page 194 and 195:
Page 196 and 197:
Page 198 and 199:
Page 200 and 201:
Page 202 and 203:
Page 204 and 205:
Page 206 and 207:
Page 208 and 209:
Page 210 and 211:
Page 212 and 213:
Page 214 and 215:
Page 216 and 217:
Page 218 and 219:
Page 220 and 221:
Page 222 and 223:
Page 224 and 225:
Page 226 and 227:
Page 228 and 229:
Page 230 and 231:
Page 232 and 233:
Page 234 and 235:
Page 236 and 237:
Page 238 and 239:
Page 240 and 241:
Page 242 and 243:
Page 244 and 245:
Page 246 and 247:
Page 248 and 249:
Page 250 and 251:
Page 252 and 253:
Page 254 and 255:
Page 256 and 257:
Page 258 and 259:
Page 260 and 261:
Page 262 and 263:
Page 264 and 265:
Page 266 and 267:
Page 268 and 269:
ARMY TM 9-6115-464—34AIR FORCE 35
Page 270 and 271:
Page 272 and 273:
Page 274 and 275:
Page 276 and 277:
Page 278 and 279:
Page 280 and 281:
Page 282 and 283:
Page 284 and 285:
Page 286 and 287:
Page 288 and 289:
Page 290 and 291:
Page 292 and 293:
Page 294 and 295:
Page 296 and 297:
Page 298 and 299:
Page 300 and 301:
Page 302 and 303:
Page 304 and 305:
Page 306 and 307:
Page 308 and 309:
Page 310 and 311:
Page 312 and 313:
Page 314 and 315:
Page 316 and 317:
Page 318 and 319:
Page 320 and 321:
Page 322 and 323:
Page 324 and 325:
Page 326 and 327:
Page 328 and 329:
Page 330 and 331:
Page 332 and 333:
Page 334 and 335:
Page 336 and 337:
Page 338 and 339:
Page 340 and 341:
Page 342 and 343:
Page 344 and 345:
Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
ARMY TM 9-6115-464—34AIR FORCE 35
Page 362 and 363:
Page 364 and 365:
(c)(d)(e)Pull all slack from the le
Page 366 and 367:
Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376:
Page 379 and 380:
Page 381 and 382:
Page 383 and 384:
Page 385 and 386:
Page 387 and 388:
Page 389 and 390:
Page 391 and 392:
Page 393 and 394:
Page 395 and 396:
Page 397 and 398:
Page 399 and 400:
Page 401 and 402:
Page 404 and 405:
REPAIR INSTRUCTIONSARMY TM 9-6115-4
Page 406 and 407:
Page 408 and 409:
Page 410 and 411:
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Page 430 and 431:
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Page 442 and 443:
Page 444 and 445:
Page 446 and 447:
Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Page 456 and 457:
Page 458 and 459:
Page 460 and 461:
Page 462 and 463:
Page 464 and 465:
Page 466 and 467:
Page 468 and 469:
Page 470 and 471:
Page 472 and 473:
Page 474 and 475:
Page 476 and 477:
Page 478 and 479:
Page 480 and 481:
Page 482 and 483:
ARMY TM 9-6115 464 34AIR FORCE TO 3
Page 484 and 485:
Page 487 and 488:
Page 489 and 490:
Page 491:
ARMY TM 9-6115-464-34AIR FORCE TO-3
show all

ARMY *TM 9-6115-464-34 AIR FORCE TO-35C2-3 ... - Igor Chudov

Create successful ePaper yourself

Delete template?

Save as template?